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Installation [08/2014 - ]: Procedure

  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
      GTY352681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch *2 Windshield glass edge side

      Standard Dimension

      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)
      NOTE:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
      GTY358921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the windshield outside moulding onto the windshield glass as shown in the illustration.
      GTY348487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM 
    1. Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.
      GTY351081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD MEASUREMENT

      Area Specified Condition
      a 2820 to 2830 mm (111.0 to 111.4 in.)
    2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
      GTY352071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Primer G *2 Ceramic Notch

      Standard Dimension

      Area Dimension
      a 16.0 mm (0.630 in.) or more
      b 12.0 mm (0.472 in.) or more
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
      GTY357151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam

      Standard Dimension

      Area Dimension
      a 9.5 mm (0.374 in.)
      b 6.5 mm (0.256 in.)
  5. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY 
    1. Position the windshield glass sub-assembly.
      GTY523834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, place the windshield glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
        NOTE:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with Primer M.
      GTY527524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.
      GTY534066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -

      Standard Dimension

      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 7.0 mm (0.276 in.) or more
      c 19.0 mm (0.748 in.) or more
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      • Apply Primer G onto the ceramic notches.
      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        GTY527652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Nozzle

        Standard Dimension

        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
        GTY528015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -

        Standard Dimension

        Area Dimension
        a 9.4 to 10.7 mm (0.370 to 0.421 in.)
        b 3.0 mm (0.118 in.)
        c 6.5 mm (0.256 in.)
        d 8.0 mm (0.315 in.)

        HINT: 

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass sub-assembly.
      GTY523834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass sub-assembly.
      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
        GTY232590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Dam
        *2 Adhesive
        *3 Windshield

        HINT: 

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. w/ Front Window Deicer System:
      1. Engage the 3 clamps.
      2. Connect the connector.
  6. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  7. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Return the front section of the roof headlining assembly to the original position.
  8. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof) 

    Refer to PROCEDURE - Step 4

  9. INSTALL VISOR HOLDER 

    Refer to PROCEDURE - Step 3

  10. INSTALL VISOR ASSEMBLY LH 

    Refer to PROCEDURE - Step 5

  11. INSTALL VISOR BRACKET COVER (for LH Side) 

    Refer to PROCEDURE - Step 6

  12. INSTALL VISOR ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  13. INSTALL VISOR BRACKET COVER (for RH Side) 

    HINT: 

    Use the same procedure as for the LH side.

  14. INSTALL ASSIST GRIP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 9

  15. INSTALL NO. 1 ROOM LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  16. INSTALL MAP LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 2

  17. INSTALL FRONT PILLAR GARNISH LH 

    Refer to PROCEDURE - Step 40

  18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 41

  19. INSTALL FRONT PILLAR GARNISH RH 

    HINT: 

    Use the same procedure as for the LH side.

  20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 

    Refer to PROCEDURE - Step 51

  21. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor) 

    Refer to PROCEDURE - Step 1

  22. INSTALL RAIN SENSOR (w/ Rain Sensor) 

    Refer to PROCEDURE - Step 2

  23. INSTALL RAIN SENSOR COVER (w/ Rain Sensor) 

    Refer to PROCEDURE - Step 3

  24. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror) 

    Refer to PROCEDURE - Step 1

  25. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) 

    Refer to PROCEDURE - Step 2

  26. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) 

    Refer to PROCEDURE - Step 3

  27. CLEAN WINDSHIELD GLASS (w/ Rain Sensor) 

    Refer to PROCEDURE - Step 3

  28. INSTALL WINDSHIELD OUTSIDE MOULDING LH 

    Refer to PROCEDURE - Step 3

  29. INSTALL WINDSHIELD OUTSIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

  30. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  31. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH 

    Refer to PROCEDURE - Step 5

  32. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR RH 

    HINT: 

    Use the same procedure as for the LH side.

  33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  34. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 8

  35. INSTALL FRONT WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 9

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