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Installation [04/2013 - 10/2016]: Procedure

  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
      GTY466245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.
      GTY467147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side
      *a Ceramic Notch
      *b Windshield Glass Edge Side

      Standard Dimension

      Area Dimension
      a 15.5 mm (0.610 in.)

      HINT: 

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    2. Install the new windshield outside moulding onto the windshield glass as shown in the illustration.
      GTY461042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side
      Edge Of Curved Surface

      Standard Dimension

      Area Dimension
      a 7.15 mm (0.282 in.)
  4. INSTALL NO. 1 INSTRUMENT PANEL CUSHION 
    1. Using a brush or sponge, coat the application area of a new No. 1 instrument panel cushion with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    2. Install the new No. 1 instrument panel cushion onto the windshield glass as shown in the illustration.
      GTY456277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side - -
      *a Ceramic Notch - -

      Standard Dimension

      Area Dimension
      a 19.7 mm (0.776 in.)
      b 158.4 mm (6.24 in.)
      c 58.4 mm (2.30 in.)
  5. INSTALL FRONT WINDOW INNER MOULDING COVER LH 
    1. Using a brush or sponge, coat the application area of new front window inner moulding cover LH with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    2. Install the new front window inner moulding cover LH onto the windshield glass as shown in the illustration.
      GTY468054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side - -
      *a Ceramic Notch - -

      Standard Dimension

      Area Dimension
      a 7.1 mm (0.280 in.)
      b 0 mm (0 in.)
      c 0 mm (0 in.)
  6. INSTALL WINDSHIELD GLASS ADHESIVE DAM 
    1. Cut the windshield glass adhesive dam so that it is the appropriate size as shown in the illustration.
      GTY444952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cut

      Standard Dimension

      Area Dimension
      a 2740 mm (108 in.)
    2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
      GTY466777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side - -
      *a Windshield glass adhesive dam positioning ceramic notch *b Windshield glass adhesive dam positioning center line
      Glass Primer - -

      Standard Dimension

      Area Dimension
      a 9.5 mm (0.374 in.)
      b 85.7 mm (3.37 in.)
  7. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY 
    1. Position the windshield glass sub-assembly.
      GTY462943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      1. Using suction cups, place the windshield glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
        NOTE:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with body primer.
      NOTE:
      • Do not coat the adhesive with body primer.
      • Do not apply too much body primer.
      • Allow the body primer to dry for 3 minutes or more.
      • Throw away any leftover body primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the body primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with glass primer.
      GTY458805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side - -
      Glass Primer - -

      Standard Dimension

      Area Dimension
      a 11 mm (0.433 in.)
      b 7.1 mm (0.280 in.)
      c 6.0 mm (0.236 in.)
      d 19 mm (0.748 in.)
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      • Apply glass primer onto the ceramic notches.
      • If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        GTY465282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Sealer Gun
        *2 Nozzle

        Standard Dimension

        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
        GTY461713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *A Back Side - -
        Adhesive - -

        Standard Dimension

        Area Dimension
        a 4.0 mm (0.158 in.)
        b 4.0 mm (0.158 in.)
        c 4.0 mm (0.158 in.)
        d 3.0 mm (0.118 in.) or more.
        e 4.0 mm (0.158 in.)
        f 8.0 mm (0.315 in.)

        HINT: 

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass sub-assembly.
      GTY462943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass sub-assembly.
      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. w/ Windshield Deicer System:
      1. Connect the connector.
  8. INSPECT FOR LEAK 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  9. INSTALL ROOF HEADLINING ASSEMBLY 

    Refer to INSTALLATION [04/2013 - 08/2015] , or refer to INSTALLATION [08/2015 - 10/2016]

  10. INSTALL LANE DEPARTURE WARNING CAMERA (w/ Lane Departure Alert System) 

    Refer to INSTALLATION [04/2013 - 10/2016]

  11. INSTALL RAIN SENSOR (w/ Rain Sensor) 

    Refer to INSTALLATION [04/2013 - 10/2016]

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY 

    Refer to INSTALLATION [04/2013 - 10/2016]

  13. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  14. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 4

  15. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 5

  16. INSTALL FRONT WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 6

  17. INSTALL WINDSHIELD OUTSIDE MOULDING LH 

    Refer to PROCEDURE - Step 3

  18. INSTALL WINDSHIELD OUTSIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

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