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Installation [07/2015 - ]: Procedure

  1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the application area of 2 new No. 2 back window glass stoppers with Primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.
      GTY648472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *1 Ceramic Notch
      *a Back Window Glass Edge Side

      Standard Dimension

      Area Dimension
      a 14.2 to 15.2 mm (0.559 to 0.598 in.)

      HINT: 

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.
      GTY671730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  3. INSTALL BACK WINDOW OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the application area of a new back window outside moulding with Primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install a new back window outside moulding onto the back window glass as shown in the illustration.
      GTY410909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side

      Standard Dimension

      Area Dimension
      a 6.4 mm (0.252 in.) to 7.4 mm (0.291 in.)
  4. INSTALL BACK WINDOW GLASS ADHESIVE DAM 
    1. Using a brush or sponge, coat the application area of a new back window glass adhesive dam with Primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new back window glass adhesive dam as shown in the illustration.
      GTY415795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *a Ceramic Notch

      Standard Dimension

      Area Dimension
      a 8.2 mm (0.323 in.)
  5. INSTALL BACK WINDOW GLASS SUB-ASSEMBLY 
    1. Position the back window glass sub-assembly.
      GTY623288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, place the back window glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the back window glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the back window glass sub-assembly and vehicle body.
        NOTE:

        Check that the back window glass stoppers are attached to the vehicle body correctly.

      4. Remove the back window glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with Primer M.
      GTY657305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A for Standard *B for Glass Roof
      *a Edge of Curved Surface - -
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer M.
      • Allow the primer M to dry for 3 minutes or more.
      • Throw away any leftover primer M.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with Primer G.
      GTY399828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *a Ceramic Notch - -
      Primer G - -

      Standard Dimension

      Area Dimension
      a 17.0 mm (0.669 in.) or more
      b 17.1 mm (0.673 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 11.0 mm (0.433 in.) or more
      e 11.0 mm (0.433 in.) or more
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the back window glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        GTY640711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Nozzle

        Standard Dimension

        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window glass sub-assembly as shown in the illustration.
        GTY406489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *a Ceramic Notch - -
        Adhesive - -

        Standard Dimension

        Area Dimension
        a 10.0 mm (0.394 in.)
        b 10.1 mm (0.398 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)
        e 4.0 mm (0.157 in.)
    5. Install the back window glass sub-assembly.
      1. Using suction cups, position the back window glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.
        GTY623287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Matchmark
        NOTE:
        • Check that the back window glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and back window glass sub-assembly.
      2. Lightly press the front surface of the back window glass sub-assembly to ensure that the back window glass sub-assembly is securely fit to the vehicle body.

        HINT: 

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
      4. Hold the back window glass sub-assembly using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. Connect each connector.
  6. INSPECT FOR LEAK 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  7. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) 

    Refer to PROCEDURE - Step 3

  8. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) 

    Refer to PROCEDURE - Step 4

  9. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) 

    Refer to PROCEDURE - Step 5

  10. INSTALL CHILD RESTRAINT SEAT TETHER ANCHOR COVER 

    Refer to PROCEDURE - Step 6

  11. INSTALL REAR SEAT SHOULDER BELT HOLE COVER 

    Refer to PROCEDURE - Step 7

  12. INSTALL CENTER STOP LIGHT SET 

    Refer to PROCEDURE - Step 1

  13. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  15. CONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY LH 

    Refer to PROCEDURE - Step 13

  16. CONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY RH 

    Refer to PROCEDURE - Step 14

  17. INSTALL ROOF HEADLINING ASSEMBLY 

    (Refer to INSTALLATION [07/2015 - ] )

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