FixVault
Home › Lexus › 2017 › ES 350 › Repair and Diagnosis › Body & Frame › Windows › Windows / Glass (Service Information) › Windshield Glass › Installation [07/2015 - ] › Procedure

Installation [07/2015 - ]: Procedure

  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
      GTY648248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.
      GTY660872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *a Windshield Glass Edge Side
      *b Ceramic Notch

      Standard Dimension

      Area Dimension
      a for Standard 13.6 to 14.6 mm (0.535 to 0.575 in.)
      for Glass Roof 25.7 to 26.7 mm (1.01 to 1.05 in.)

      HINT: 

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD GLASS RETAINER 
    1. Using a brush or sponge, coat the application area of 2 new windshield glass retainers with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new windshield glass retainers onto the windshield glass as shown in the illustration.
      GTY417676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *a Ceramic Notch
  4. INSTALL WINDSHIELD OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the application area of new windshield outside moulding with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new windshield outside moulding onto the windshield glass as shown in the illustration.
      GTY398840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *B for Standard
      *C for Glass Roof

      Standard Dimension

      Area Dimension
      a 6.65 mm (0.262 in.)
      b 10.0 mm (0.394 in.)
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM 
    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
      GTY667164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Windshield Glass Adhesive Dam - -
      *a Ceramic Notch Position *b Ceramic Notch

      Standard Dimension

      Area Dimension
      a 9.6 mm (0.378 in.)
  6. INSTALL WINDSHIELD GLASS ADHESIVE DAM (for Glass Roof) 
    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
      GTY648841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Windshield Glass Adhesive Dam - -
      *a Ceramic Notch - -

      Standard Dimension

      Area Dimension
      a 16.4 mm (0.646 in.)
      b 292.1 mm (11.5 in.)
      c 292.1 mm (11.5 in.)
      d 450 mm (1.476 ft.)
      e 450 mm (1.476 ft.)
      f 20.3 mm (0.799 in.)
      g 19.4 mm (0.764 in.)
      h 19.4 mm (0.764 in.)
  7. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP LH 

    Refer to PROCEDURE - Step 2

  8. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP RH 

    HINT: 

    Use the same procedure as for the LH side.

  9. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY 
    1. Position the windshield glass sub-assembly.
      GTY632100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, place the windshield glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
        NOTE:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with primer M.
      GTY651922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Edge of Curved Surface - -
      Primer M - -
      NOTE:
      • Do not coat the adhesive with primer M.
      • Do not apply too much primer M.
      • Allow the primer M to dry for 3 minutes or more.
      • Throw away any leftover primer M.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with primer G.
      GTY640841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *B for Standard *C for Glass Roof
      *a Ceramic Notch Position *b Ceramic Notch
      Primer G - -

      Standard Dimension

      Area Dimension
      a 8.0 mm (0.315 in.) or more
      b 11.0 mm (0.433 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 7.0 mm (0.276 in.) or more
      e 11.0 mm (0.433 in.) or more
      f 11.0 mm (0.433 in.) or more
      g 11.0 mm (0.433 in.) or more
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      • Apply primer G onto the ceramic notches.
      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.
    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        GTY640712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Nozzle

        Standard Dimension

        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
        GTY618675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *B for Standard *C for Glass Roof
        *a Ceramic Notch Position *b Ceramic Notch
        Adhesive - -

        Standard Dimension

        Area Dimension
        a 4.0 mm (0.157 in.)
        b 4.0 mm (0.157 in.)
        c 4.0 mm (0.157 in.)
        d 7.0 mm (0.276 in.) or more
        e 4.0 mm (0.157 in.)
        f 8.0 mm (0.315 in.)
        g 4.0 mm (0.157 in.)

        HINT: 

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass sub-assembly.
      GTY632100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass sub-assembly.
      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. w/ Windshield Deicer System:
      1. Connect the connector.
  10. INSPECT FOR LEAK 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  11. INSTALL ROOF HEADLINING ASSEMBLY 

    (Refer to INSTALLATION [07/2015 - ] )

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY 

    (Refer to INSTALLATION [07/2015 - ] )

  13. INSTALL FORWARD RECOGNITION CAMERA (w/ Pre-collision System) 

    (Refer to INSTALLATION [07/2015 - ] )

  14. INSTALL RAIN SENSOR (w/ Rain Sensor) 

    (Refer to INSTALLATION [07/2015 - ] )

  15. INSTALL WINDSHIELD OUTSIDE MOULDING LH 

    Refer to PROCEDURE - Step 3

  16. INSTALL WINDSHIELD OUTSIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

  17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 4

  19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 5

About FixVault