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Disassembly [09/2014 - ]: Procedure

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 

    See step  2 See step  2

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    GTY525526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not disconnect the hose indicated in the illustration.
    • When replacing the fuel filter assembly, replace it together with the fuel suction plate sub-assembly.
    1. GTY400876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disconnect the fuel pump harness from the clamp.

    2. Disconnect the fuel pump connector.
    3. GTY411350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using needle nose pliers, remove the E-ring.

      TEXT IN ILLUSTRATION

      *1 E-Ring
    4. Remove the fuel suction plate sub-assembly and spring from the No. 1 fuel sub-tank.
  3. REMOVE FUEL FILTER ASSEMBLY 
    1. GTY417167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using a screwdriver with the tip taped, detach the 2 claws and remove the fuel filter assembly from the No. 1 fuel sub-tank.

      NOTE:

      Do not damage the No. 1 fuel sub-tank or fuel filter assembly.

  4. REMOVE JET PUMP 
    1. Using a screwdriver with the tip taped, disengage the claw and remove the jet pump nozzle.
      GTY398912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Protective Tape
    2. Using a clip remover with the tip taped, remove the jet pump from the No. 1 fuel sub-tank.
      GTY415923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Protective Tape
    3. GTY532650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the O-ring from the jet pump.

      TEXT IN ILLUSTRATION

      *1 Jet Pump
      *2 O-Ring
  5. REMOVE FUEL PUMP HARNESS 
    1. GTY401186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disconnect the fuel pump connector from the fuel pump assembly.

  6. REMOVE NO. 1 FUEL SUCTION SUPPORT 
    1. GTY397701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using a clip remover with the tip taped, detach the 2 claws and remove the No. 1 fuel suction support.

      TEXT IN ILLUSTRATION

      *1 Protective Tape
      *2 No. 1 Fuel Suction Support
  7. REMOVE FUEL WITH FILTER PUMP ASSEMBLY 
    1. GTY401187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using a screwdriver with the tip taped, detach the 5 claws and remove the fuel filter from the fuel with filter pump assembly.

    2. GTY534099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the O-ring and fuel pump spacer from the fuel pump.

      TEXT IN ILLUSTRATION

      *1 O-Ring
      *2 Fuel Pump Spacer
  8. REMOVE FUEL MAIN VALVE ASSEMBLY 
    1. GTY529475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Detach the 4 claws and remove the 2 No. 2 fuel suction supports from the fuel filter assembly.

      TEXT IN ILLUSTRATION

      *1 No. 2 Fuel Suction Support
      *2 Fuel Main Valve Assembly
    2. Remove the 2 fuel main valve assemblies from the fuel filter assembly.
    3. GTY532831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 4 O-rings from the 2 fuel main valve assemblies.

      TEXT IN ILLUSTRATION

      *1 O-Ring
  9. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 

    See step  3

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