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Reassembly [09/2014 - ]: Procedure

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 

    See step  1

  2. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 4 new O-rings and install them to the 2 fuel main valve assemblies.
    2. Install the 2 fuel main valve assemblies to the fuel filter assembly.
    3. Attach the 4 claws and install the 2 No. 2 fuel suction supports to the fuel filter assembly.
      NOTE:
      • When installing the O-ring, make sure that it does not become pinched or cut.
      • Securely attach the claws.
      • The fuel pressure regulator assembly, fuel main valve assembly and fuel main valve assembly (return) each have identification marks. Make sure to install the parts to the correct locations as not doing so may cause the engine to stall.
      GTY530405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Pressure Regulator Assembly *2 Fuel Main Valve Assembly
      *3 Fuel Main Valve Assembly (Return) - -
      Identification Mark - -
  3. INSTALL FUEL WITH FILTER PUMP ASSEMBLY 

    HINT: 

    Perform "Inspection After Repairs" after replacing the fuel pump (See article. Refer to INITIALIZATION [09/2014 - ] ).

    1. GTY407133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the fuel pump spacer to the fuel pump.

      TEXT IN ILLUSTRATION

      *1 Fuel Pump Spacer
      *2 O-Ring
    2. Apply a light coat of gasoline to a new O-ring, and then install the O-ring to the fuel pump.
    3. Attach the 5 claws of the fuel filter to install the fuel pump.
      NOTE:
      • When installing the O-ring, make sure that it does not become pinched or cut.
      • Securely attach the claws.
  4. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Install the No. 1 fuel suction support to the fuel with filter pump assembly.
  5. INSTALL FUEL PUMP HARNESS 
    1. Install the fuel pump connector to the fuel with filter pump assembly.
  6. INSTALL JET PUMP 
    1. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.
    2. GTY419156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.

      NOTE:

      When installing the O-ring, make sure that it does not become pinched or cut.

    3. Install the jet pump to the No. 1 fuel sub-tank.
      NOTE:

      Securely attach the claws.

  7. INSTALL FUEL FILTER ASSEMBLY 
    1. Attach the 2 claws to install the fuel filter assembly to the No. 1 fuel sub-tank.
  8. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the spring to the fuel suction plate shaft.
    2. Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.
    3. Install a new E-ring.
    4. Connect the fuel pump harness connector to the fuel suction plate sub-assembly.
      NOTE:

      Make sure that the claw of the fuel pump connector is attached securely.

    5. GTY395632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Connect the fuel pump harness to the clamp as shown in the illustration.

      NOTE:
      • Attach A first and then B when connecting the fuel pump harness to the clamp.
      • Do not twist or excessively pull the fuel pump harness.
  9. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  4 See step  4

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