Installation [09/2017 - ]: Procedure

1. When reusing the windshield glass:
   1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the windshield glass.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Clean the outer circumference of the glass with non-residue solvent.
   NOTE:

   • Do not touch the glass surface after cleaning it.
   • Be careful not to damage the glass.
   • Even if using new glass, clean the glass with non-residue solvent.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

   HINT: 

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type windshield glass stoppers as replacements even if 1-piece type was originally installed.

1. Using a brush or sponge, apply primer G to the contact surface of the No. 2 windshield glass stopper.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Install 2 new No. 2 windshield glass stoppers onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Windshield Glass	-	-
   *a	Back Side	*b	Ceramic Notch
   *c	Ceramic Line	-	-

   Standard Dimension

   Area	Specified Condition
   a	14.2 mm (0.559 in.)
   b	40.0 mm (1.57 in.)

   HINT: 

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type windshield glass stoppers as replacements even if 1-piece type was originally installed.

1. Using a brush or sponge, apply primer G to the contact surface of the windshield glass retainer.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Remove the peeling paper from the new windshield glass retainer.
3. Install 2 windshield glass retainers onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Back Side
   *b	Ceramic Notch

1. Using a brush or sponge, apply primer G to the contact surface of the front window inner moulding cover RH.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Remove the peeling paper from the new front window inner moulding cover RH.
3. Install the front window inner moulding cover RH onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Front Window Inner Moulding Cover RH
   *a	Back Side
   *b	Radius End Point of Windshield Glass

1. Using a brush or sponge, apply primer G to the contact surface of the front window inner moulding cover LH.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Remove the peeling paper from the new front window inner moulding cover LH.
3. Install the front window inner moulding cover LH onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Front Window Inner Moulding Cover LH
   *a	Back Side
   *b	Ceramic Notch for the Vehicle Identification Number Plate

1. Using a brush or sponge, apply primer G to the contact surface of the windshield outside moulding.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Remove the peeling paper from the new windshield outside moulding.
3. Install the windshield outside moulding onto the windshield glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Back Side

   Standard Dimension

   Area	Specified Condition
   a	7.2 mm (0.283 in.)

1. Using a brush or sponge, apply primer G to the contact surface of the window glass adhesive dam.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Remove the peeling paper from the new window glass adhesive dam.
3. Install the dam (adhesive side) to the glass (primer G area), but exclude the area above the notches on the upper part of the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Back Side	*b	Ceramic Notch
   *c	Dam Center Line	-	-

   Standard Dimension

   Area	Specified Condition
   a	61.0 mm (2.40 in.)

1. Using a brush or sponge, apply primer G to the contact surface of the windshield glass seal.
   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.
2. Remove the peeling paper from the new windshield glass seal.
3. Install the windshield glass seal to the windshield glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Back Side

   -

   -

   Standard Dimension

   Area	Specified Condition
   a	159.8 mm (6.29 in.)
   b	58.8 mm (2.31 in.)
   c	75.1 mm (2.96 in.)

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      NOTE:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
2. Position the glass.
   1. Using suction cups, place the glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a

      Matchmark

      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

      HINT: 

      • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
   4. Using suction cups, remove the glass.
3. Using a brush, apply primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer M to dry for 3 minutes or more.
   • Do not apply primer M to the adhesive.
   • Throw away any leftover primer M.
   • Do not apply too much primer M.
4. Using a brush or sponge, apply primer G to the contact surface of the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Back Side	-	-
   	Primer G	-	-

   Standard Dimension

   Area	Specified Condition
   a	13.0 mm (0.512 in.)
   b	19.0 mm (0.748 in.)

   NOTE:

   • Allow the primer G to dry for 3 minutes or more.
   • Throw away any leftover primer G.
   • Do not apply too much primer G.

   HINT: 

   If the primer G is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer G before it dries.

5. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *1	Sealer Gun
      *2	Nozzle

      Standard Dimension

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)

      HINT: 

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the windshield glass as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Back Side	*b	Adhesive Center Line
      	Adhesive	-	-

      Standard Dimension

      Area	Specified Condition
      a	9.5 mm (0.374 in.)
      b	3.0 mm (0.118 in.)
      c	4.0 mm (0.157 in.)
      d	8.0 mm (0.315 in.)

6. Install the glass to the vehicle body.
   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a

      Matchmark

   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      Do not drive the vehicle for the amount of time written in the table below.

      Minimum Time

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

7. w/ Windshield Deicer System:
   1. Connect the connector.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 9

Refer to INSTALLATION [10/2015 - ]

Refer to INSTALLATION [09/2017 - ]

Refer to INSTALLATION [10/2015 - ]

Refer to PROCEDURE - Step 29

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 31

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 33

HINT: 

Use the same procedure described for the LH side.

Refer to INSTALLATION [10/2015 - ]

Refer to INSTALLATION [10/2015 - ]

HINT: 

Use the same procedure described for the LH side.

Refer to INSTALLATION [10/2015 - ]

HINT: 

Use the same procedure described for the LH side.

1. If the forward recognition camera has been replaced or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

   Refer to ADJUSTMENT [09/2017 - ]