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Installation [09/2015 - ]: Procedure

  1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 
    1. When installing a new brake pedal stroke sensor assembly:
      NOTE:

      Do not break the sensor lever set pin before installing the brake pedal stroke sensor with the bolts.

      1. Connect the sensor connector.
        GTY401848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Pin
        *2 Lever
        *a Groove
      2. Install a new sensor with the 2 bolts.

        Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

        NOTE:
        • Engage the sensor lever with the brake pedal groove.
        • Check that there is no foreign matter attached to the contact surface of the sensor.
        • Check that the tip of the sensor lever is protruding from the brake pedal groove.
        • During installation, do not operate the brake pedal.
      3. Firmly depress the brake pedal and break the sensor lever set pin.
      4. Remove the broken lever set pin.
    2. When reusing the brake pedal stroke sensor assembly:
      1. Connect the sensor connector.
      2. Temporarily install the sensor with the 2 bolts.
        GTY396837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Lever
        *a Groove
        NOTE:
        • Engage the sensor lever with the brake pedal groove.
        • Check that there is no foreign matter attached to the contact surface of the sensor.
      3. Connect the cable to the negative battery terminal.
      4. Connect the Techstream to the DLC3.
      5. Turn the engine switch on (IG). Reading the value of the stroke sensor 1 shown on the data monitor, turn the sensor slowly to the right and left to adjust the output voltage to the standard voltage.
        GTY678434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard voltage

        0.8 to 1.2 V

      6. Tighten the 2 bolts.

        Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

        NOTE:

        Do not depress the brake pedal after turning the engine switch on (IG).

  2. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY 

    (Refer to INSTALLATION [09/2015 - ] )

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

  4. INSTALL COWL TOP VENTILATOR LOUVER RH 

    Refer to PROCEDURE - Step 17

  5. CHECK SRS WARNING LIGHT 

    (Refer to DIAGNOSIS SYSTEM [09/2015 - ] )

  6. CHECK AND CLEAR DTC 

    (Refer to DTC CHECK / CLEAR [09/2015 - ] )

  7. PERFORM LINEAR VALVE OFFSET LEARNING 

    (Refer to INITIALIZATION [09/2015 - ] )

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