Installation [09/2015 - ]: Procedure

1. Install the No. 1 fuel tank heat insulator with the 4 clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the fuel tube clamp to the No. 1 fuel tank heat insulator.

1. Install the fuel tank to filler pipe hose to the fuel tank as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Fuel Tank Side Mark
   *b	Hose Side Mark

   HINT: 

   • Align the fuel tank side mark with the hose side mark when installing the hose.
   • Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     TEXT IN ILLUSTRATION
     
     

     *1

     Stopper

See step  1 [09/2015 - 08/2016], or see step  1 [08/2016 - ]

1. Install the 2 fuel tank tubes and No. 1 fuel tube joint with the 3 tube joint clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Tube Joint Clip
   *a	CORRECT
   *b	INCORRECT
   *c	Fuel Tube Joint
   *d	O-ring
   *e	Fuel Tube

   NOTE:

   • Check that there are no scratches or foreign objects on the connecting parts.
   • Check that the fuel tube joints are inserted securely.
   • Check that the tube joint clips are on the collars of the fuel tube joints.
   • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
2. Install the fuel tank main tube and fuel tank return tube to the fuel tank.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the fuel tank on a engine lifter and raise the fuel tank.
2. Raise the engine lifter.
3. Install the 2 fuel tank bands with the 2 pins and 2 clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Connect the 2 fuel tank bands with the 2 bolts.

   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

1. Connect the fuel tank to filler pipe hose to the fuel tank filler pipe as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Hose Side Mark
   *b	Pipe Side Mark
   *c	0 to 0.3 mm (0 to 0.0118 in.)

   HINT: 

   • Install the hose so that the distance between the fuel tank inlet pipe side mark and fuel tank to filler pipe hose side mark is 0 to 0.3 mm (0 to 0.0118 in.) as shown in the illustration.
   • Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     TEXT IN ILLUSTRATION
     
     

     *1

     Stopper

1. Connect the fuel tank breather tube to the fuel tank filler pipe.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Connector
   *b	Retainer
   *c	Pipe
   *d	O-ring
   *e	Nylon Tube
   *f	Push

   HINT: 

   Push the parts together firmly until a "click" sound is heard.

   NOTE:

   • Before installing the tube connector to the pipe, check if there is any damage or foreign matter in the connector.
   • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
2. Attach the fuel tube clamp.

1. Connect the fuel tank breather tube to the filler pipe and push the retainer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Retainer

   NOTE:

   • Before installing the hose, make sure that it is not damaged. Make sure that there is no foreign matter present on the connecting surfaces.
   • After connecting, check if the hose and the connector are securely connected by pulling on them.
2. Attach the 2 fuel tube clamps.

1. Connect the fuel tank return tube and push the retainer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Retainer
   *b	Connector
   *c	Pipe
   *d	O-ring
   *e	Nylon Tube
   *f	Push

   HINT: 

   Push the parts together firmly until a "click" sound is heard.

   NOTE:

   • Before installing the tube connector to the pipe, check if there is any damage or foreign matter in the connector.
   • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
2. Attach the fuel tube clamp.

1. Connect the fuel tank main tube and push the retainer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Retainer
   *b	Connector
   *c	Pipe
   *d	O-ring
   *e	Nylon Tube
   *f	Push

   HINT: 

   Push the parts together firmly until a "click" sound is heard.

   NOTE:

   • Before installing the tube connector to the pipe, check if there is any damage or foreign matter in the connector.
   • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
2. Attach the fuel tube clamp.

1. Install the tank protector with the 5 bolts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

1. Connect the fuel pump and fuel sender gauge connector.
2. Install the service hole cover with new butyl tape.
3. Install the air duct with the 2 screws.

Refer to PROCEDURE - Step 3

(Refer to INSTALLATION [09/2015 - 08/2018] , or refer to INSTALLATION [08/2018 - ] )

See step  11

Refer to PROCEDURE - Step 24 [09/2015 - 08/2018] , or refer to PROCEDURE - Step 27 [08/2018 - ]

Refer to PROCEDURE - Step 24 [09/2015 - 08/2018] , or refer to PROCEDURE - Step 27