FixVault
Home › Lexus › 2018 › ES 350 › Repair and Diagnosis › Transmission › Automatic Trans › Automatic Transmission (Service Information) › Automatic Transaxle Unit › Disassembly [07/2015 - ] › Procedure

Disassembly [07/2015 - ]: Procedure

  1. REMOVE BREATHER PLUG HOSE 
    1. Using a screwdriver, remove the breather plug hose from the transaxle case.
      GTY435314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the No. 1 breather plug (ATM) and No. 2 breather plug (ATM) from the breather plug hose.
      GTY314605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Breather Plug (ATM)
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug (ATM)
      *4 O-ring
    3. Using a screwdriver, remove the O-ring from the No. 2 breather plug (ATM).
  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.
      GTY384508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and park/neutral position switch assembly from the transaxle case.
      GTY314595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the park/neutral position switch assembly, remove any dirt or rust on the installation portion of the manual valve lever shaft sub-assembly. Be sure to remove the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.

  3. REMOVE OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION) 
    1. Remove the oil cooler tube union (outlet oil cooler union) from the transaxle case.
      GTY431525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil cooler tube union (outlet oil cooler union).
  4. REMOVE OIL COOLER TUBE UNION (INLET OIL COOLER UNION) 
    1. Remove the oil cooler tube union (inlet oil cooler union) from the transaxle case.
      GTY431524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil cooler tube union (inlet oil cooler union).
  5. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 3 No. 1 transaxle case plugs from the transaxle case.
      GTY321935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 3 O-rings from the 3 No. 1 transaxle case plugs.
  6. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle housing.
      GTY313827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 gaskets from 3 No. 2 transaxle case plugs.
  7. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with wooden blocks.
      GTY139986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Using a 6 mm hexagon socket wrench, remove the overflow plug from the automatic transaxle oil pan sub-assembly.
      GTY430587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the overflow plug.
    3. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly.
      GTY427589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 18 bolts, automatic transaxle oil pan sub-assembly and automatic transaxle oil pan gasket from the transaxle case.
      GTY656216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.
      GTY584960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Transmission Oil Cleaner Magnet
  9. INSPECT TRANSMISSION OIL CLEANER MAGNET 

    See step  1

  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.
      GTY425039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer assembly.
      GTY323025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
  11. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 11 bolts and transmission valve body assembly from the transaxle case.
      GTY425037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.

  12. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the 2 transaxle case gaskets from the transaxle case.
      GTY574116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSPECT INPUT SHAFT SUB-ASSEMBLY END PLAY 

    See step  2

  14. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY 
    1. Remove the refill plug from the rear transaxle cover sub-assembly.
      GTY184933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the refill plug.
    3. Remove the 3 No. 1 automatic transaxle case plugs from the rear transaxle cover sub-assembly.
      GTY435666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, remove the 3 O-rings from the 3 No. 1 automatic transaxle case plugs.
    5. Remove the 14 bolts from the rear transaxle cover sub-assembly.
      GTY608527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover sub-assembly to remove the rear transaxle cover sub-assembly from the transaxle case.
    7. Using a screwdriver, remove the 3 O-rings from the transaxle case.
      GTY574117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

    8. Remove the thrust needle roller bearing and thrust needle roller race from the rear transaxle cover sub-assembly.
      GTY563942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Bearing
      *2 Thrust Needle Roller Race
    9. Using a screwdriver, remove the 2 oil seal rings from the rear transaxle cover sub-assembly.
      GTY669880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Oil Seal Ring

      HINT: 

      Tape the screwdriver tip before use.

    10. Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and rear transaxle cover plate from the rear transaxle cover sub-assembly.
      GTY605458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. Using SST, remove the needle roller bearing from the rear transaxle cover sub-assembly.
      GTY664682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09319-60020 
  15. REMOVE DIRECT MULTIPLE DISC CLUTCH ASSEMBLY 

    HINT: 

    • Automatic transaxle assemblies manufactured at 2 different factories are available for this vehicle.
    • Refer to Introduction and check the transaxle serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.
      Serial Number Factory
      2########## for TMH Made
      3########## for TMMWV Made
    1. Remove the direct multiple disc clutch assembly from the transaxle case.
      GTY634979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A for TMH Made *B for TMMWV Made
      *1 Direct Multiple Disc Clutch Assembly *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the direct multiple disc clutch assembly.
    3. Using a screwdriver, remove the intermediate shaft oil seal from the direct multiple disc clutch assembly.
      GTY627115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A for TMH Made
      *B for TMMWV Made
      *1 Intermediate Shaft Oil Seal
      *2 O-ring
    4. Using a screwdriver, remove the O-ring from the direct multiple disc clutch assembly.

      HINT: 

      Tape the screwdriver tip before use.

  16. REMOVE DIRECT MULTIPLE DISC CLUTCH SNAP RING (for TMH Made) 
    NOTE:

    for TMMWV Made: The direct multiple disc clutch assembly cannot be disassembled.

    HINT: 

    • Automatic transaxle assemblies manufactured at 2 different factories are available for this vehicle.
    • Refer to Introduction and check the transaxle serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.
      Serial Number Factory
      2########## for TMH Made
      3########## for TMMWV Made
    1. Using a screwdriver, remove the direct multiple disc clutch snap ring from the direct multiple disc clutch assembly.
      GTY112104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 direct clutch piston from the direct multiple disc clutch assembly.
      GTY139983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 2 CLUTCH DISC (for TMH Made) 
    NOTE:

    for TMMWV Made: The direct multiple disc clutch assembly cannot be disassembled.

    HINT: 

    • Automatic transaxle assemblies manufactured at 2 different factories are available for this vehicle.
    • Refer to Introduction and check the transaxle serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.
      Serial Number Factory
      2########## for TMH Made
      3########## for TMMWV Made
    1. Remove the No. 2 clutch flange, 3 No. 2 clutch discs and 3 No. 2 clutch plates from the direct multiple disc clutch assembly.
      GTY578875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 2 Clutch Plate
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Flange
  18. INSPECT NO. 2 CLUTCH DISC (for TMH Made) 

    See step  3

  19. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. for TMH Made:
      1. Using 2 screwdrivers and a hammer, remove the snap ring from the direct multiple disc clutch assembly.
        GTY479668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Snap Ring

        HINT: 

        Use a piece of cloth to keep the snap ring from flying off.

      2. Remove the rear planetary sun gear assembly from the direct multiple disc clutch assembly.
        GTY453152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Remove the thrust needle roller bearing and thrust needle roller race from the direct multiple disc clutch assembly.
        GTY322574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Thrust Needle Roller Bearing
        *2 Thrust Needle Roller Race
    2. for TMMWV Made:
      1. Using 2 screwdrivers and a hammer, remove the snap ring from the direct multiple disc clutch assembly.
        GTY438930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Snap Ring

        HINT: 

        Use a piece of cloth to keep the snap ring from flying off.

      2. Remove the rear planetary sun gear assembly from the direct multiple disc clutch assembly.
        GTY585839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Remove the thrust needle roller bearing and thrust needle roller race from the direct multiple disc clutch assembly.
        GTY429358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Thrust Needle Roller Bearing
        *2 Thrust Needle Roller Race
  20. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY 

    See step  8

  21. REMOVE NO. 1 CLUTCH DISC (for TMH Made) 
    NOTE:

    for TMMWV Made: The direct multiple disc clutch assembly cannot be disassembled.

    HINT: 

    • Automatic transaxle assemblies manufactured at 2 different factories are available for this vehicle.
    • Refer to Introduction and check the transaxle serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.
      Serial Number Factory
      2########## for TMH Made
      3########## for TMMWV Made
    1. Using 2 screwdrivers, remove the 2 snap rings from the direct multiple disc clutch assembly.
      GTY436426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 clutch flange, 4 No. 1 clutch discs and 4 No. 1 clutch plates from the direct multiple disc clutch assembly.
      GTY547513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Clutch Flange
      *2 No. 1 Clutch Plate
      *3 No. 1 Clutch Disc
  22. INSPECT NO. 1 CLUTCH DISC (for TMH Made) 

    See step  5

  23. REMOVE TRANSAXLE HOUSING 
    1. Remove the 20 bolts from the transaxle housing.
      GTY587742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case.
  24. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST, remove the counter driven gear front tapered roller bearing (outer race) and shim from the transaxle housing.
      GTY323510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  25. REMOVE FRONT TRANSAXLE CASE OIL SEAL 
    1. Using SST, remove the front transaxle case oil seal from the transaxle housing.
      GTY252939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  26. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST, remove the front differential case front tapered roller bearing (outer race) and shim from the transaxle housing.
      GTY641850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  27. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.
      GTY574184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and front oil pump assembly from the transaxle case.
      GTY595553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the front oil pump assembly.
      TEXT IN ILLUSTRATION

      *1 Gasket
    3. Remove the thrust needle roller race from the underdrive planetary gear assembly.
      GTY482524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
    4. Remove the thrust needle roller bearing from the counter drive gear nut.
      GTY617202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Bearing
      *2 O-ring
    5. Remove the O-ring from the transaxle case.
  29. REMOVE FRONT OIL PUMP BODY O-RING 
    1. Remove the front oil pump body O-ring from the front oil pump body sub-assembly.
      GTY432310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE NO. 3 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the front oil pump assembly.
      GTY319895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
    2. Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the front oil pump assembly.
      GTY589495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 3 Brake Flange
      *2 No. 3 Brake Plate
      *3 No. 3 Brake Disc
  31. INSPECT NO. 3 BRAKE DISC 

    See step  6

  32. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the underdrive planetary gear assembly from the front oil pump assembly.
      GTY314589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 3 BRAKE HUB 
    1. Remove the No. 3 brake hub from the underdrive planetary gear assembly.
      GTY314612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust needle roller race from the underdrive planetary gear assembly.
      GTY323479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
  34. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. While expanding the snap ring with snap ring expander, remove the planetary sun gear sub-assembly from the underdrive planetary gear assembly.
      GTY447633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring
    2. Remove the snap ring from the underdrive planetary gear assembly.
  35. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY 

    See step  7

  36. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  4

  37. REMOVE INPUT SHAFT SUB-ASSEMBLY 
    1. Remove the input shaft sub-assembly from the front oil pump assembly.
      GTY312619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust needle roller race from the input shaft sub-assembly.
      GTY323481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Oil Seal Ring
      *4 Input Shaft Sub-assembly
    3. Using a screwdriver, remove the 3 input shaft oil seal rings from the input shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  38. REMOVE UNDERDRIVE PLANETARY SUN GEAR 
    1. Remove the underdrive planetary sun gear from the front oil pump assembly.
      GTY323498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the front oil pump assembly.
  39. REMOVE NO. 1 BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.
      GTY314599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Brake Snap Ring Stopper
    2. Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the front oil pump assembly.
      GTY597472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Brake Flange
      *2 No. 1 Brake Plate
      *3 No. 1 Brake Disc
  40. INSPECT NO. 1 BRAKE DISC 

    See step  9

  41. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Remove the 3 2nd brake piston return spring sub-assemblies from the front oil pump assembly.
      GTY314331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  10

  43. REMOVE NO. 1 BRAKE PISTON 
    1. While holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the front oil pump assembly to remove the No. 1 brake piston.
      GTY139966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.
      GTY542618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

      TEXT IN ILLUSTRATION

      *1 O-ring
  44. REMOVE FRONT DIFFERENTIAL CASE 
    1. Remove the front differential case from the transaxle case.
      GTY253124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST, remove the front differential case front tapered roller bearing (inner race) from the front differential case.
      GTY633872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60010 
        1. 09951-00480
      • SST: 09950-40011 
        1. 09957-04010
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
  46. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.
      GTY473895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04061
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00480
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
  47. REMOVE COUNTER DRIVE GEAR NUT 
    1. Using SST and a hammer, release the staked part of the front planetary gear assembly.
      GTY479327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
    2. Turn the manual valve lever shaft sub-assembly 2 notches counterclockwise to set it to the P position as shown in the illustration.
      GTY511477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear nut from the front planetary gear assembly.
      GTY482398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00130 
  48. REMOVE COUNTER DRIVEN GEAR 
    1. Turn the manual valve lever shaft sub-assembly 2 notches clockwise to set it to the N position as shown in the illustration.
      GTY626492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the counter driven gear from the transaxle case.
      GTY597313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST, remove the counter driven gear front tapered roller bearing (inner race) from the counter driven gear.
      GTY659951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60010 
        1. 09951-00400
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
  50. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST, remove the counter driven gear rear tapered roller bearing (inner race) from the counter driven gear.
      GTY625249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04071
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00320
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
  51. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case.
      GTY323505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  52. REMOVE PAWL SHAFT CLAMP 
    1. Remove the bolt and pawl shaft clamp from the transaxle case.
      GTY453147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE PAWL STOPPER PLATE 
    1. Remove the 2 bolts and pawl stopper plate from the transaxle case.
      GTY436399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE PARKING LOCK SLEEVE 
    1. Remove the parking lock sleeve from the transaxle case.
      GTY453149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE PARKING LOCK PAWL 
    1. Remove the spring, parking lock pawl pin, parking lock pawl shaft and parking lock pawl from the transaxle case.
      GTY682295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Parking Lock Pawl Shaft
      *2 Parking Lock Pawl
      *3 Spring
      *4 Parking Lock Pawl Pin
  56. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST, remove the counter driven gear rear tapered roller bearing (outer race) from the transaxle case.
      GTY323482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  57. REMOVE TRANSAXLE CASE OIL SEAL 
    1. Using SST, remove the transaxle case oil seal from the transaxle case.
      GTY316157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  58. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY127470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the one-way clutch assembly with the planetary ring gear from the transaxle case.
      GTY668514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 One-way Clutch Assembly with Planetary Ring Gear
      *2 Thrust Needle Roller Bearing
    3. Remove the thrust needle roller bearing from the front planetary gear assembly.
  59. INSPECT ONE-WAY CLUTCH ASSEMBLY 

    See step  11

  60. REMOVE PLANETARY RING GEAR 
    1. Remove the planetary ring gear from the one-way clutch assembly.
      GTY311436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear
    2. Remove the outer race retainer from the one-way clutch assembly.
  61. REMOVE PLANETARY RING GEAR FLANGE 
    1. Using a screwdriver, remove the snap ring from the planetary ring gear.
      GTY310642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear
    2. Remove the planetary ring gear flange from the planetary ring gear.
  62. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY111581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 brake flange, 5 No. 2 brake discs and 5 No. 2 brake plates from the transaxle case.
      GTY543890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 2 Brake Flange
      *2 No. 2 Brake Plate
      *3 No. 2 Brake Disc
  63. INSPECT NO. 2 BRAKE DISC 

    See step  13

  64. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY139967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1st and reverse brake return spring sub-assembly from the transaxle case.
      GTY112130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  14

  66. REMOVE NO. 2 BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the ATF hole to remove the No. 2 brake piston from the transaxle case.
      GTY139975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.
      GTY669628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

      TEXT IN ILLUSTRATION

      *1 O-ring
  67. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the front planetary gear assembly from the transaxle case.
      GTY144059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00580
      • SST: 09950-70010 
        1. 09951-07100
  68. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  12

  69. REMOVE COUNTER DRIVE GEAR 
    NOTE:

    Perform this procedure only when the counter drive gear bearing or transaxle case is replaced.

    1. Using SST and a press, remove the counter drive gear with counter drive gear bearing (inner race (front side)) from the transaxle case.
      GTY663969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00710
      • SST: 09950-70010 
        1. 09951-07100
    2. Remove the counter drive gear bearing (inner race (rear side)).
    3. Remove the 2 counter drive gear bearings (balls and cage) from the counter drive gear bearing (outer race).
    4. As shown in the illustration, tighten 3 service bolts evenly to make a clearance of approximately 20.0 mm (0.787 in.) between the counter drive gear and counter drive gear bearing (inner race (front side)).
      GTY435628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, remove the counter drive gear bearing (inner race (front side)) from the counter drive gear.
      GTY323263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60020 
        1. 09951-00710
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
  70. REMOVE NO. 3 BRAKE PISTON 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY668232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A for TMH Made
      *B for TMMWV Made
    2. Remove the brake piston return spring from the transaxle case.
      GTY672561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A for TMH Made
      *B for TMMWV Made
      *1 Brake Piston Return Spring
      *2 No. 3 Brake Piston
    3. Remove the No. 3 brake piston from the transaxle case.
  71. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the bolt, cover and manual detent spring sub-assembly from the transaxle case.
      GTY310896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod sub-assembly from the manual valve lever shaft sub-assembly.
      GTY431459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Align the protrusions with the notches on the manual valve lever shaft sub-assembly to remove the parking lock rod sub-assembly.

  73. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the manual valve lever shaft sub-assembly.
      GTY310898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the manual valve lever shaft sub-assembly from the transaxle case.
      GTY435658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.
      GTY112019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

About FixVault