Installation [09/2016 - ]: Procedure

HINT: 

Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.

Refer to INITIALIZATION [10/2015 - 09/2018] or refer to INITIALIZATION [09/2018 - ]

1. Install a new fuel suction tube set gasket to the fuel tank assembly.
2. Connect the fuel return vent tube sub-assembly and set the fuel suction tube with pump and gauge assembly into the fuel tank assembly.
   NOTE:

   • Be careful not to bend the arm of the fuel sender gauge.
   • When connecting the fuel tube connector, do not forcibly pull the fuel return vent tube sub-assembly.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   	Hole

   Align the protrusions of the fuel suction tube with pump and gauge assembly with the holes in the fuel tank assembly.

4. While pressing down on the fuel suction tube with pump and gauge assembly, temporarily install the fuel pump gauge retainer.

5. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Insertion Point
   	SST (Bolt)

   Set the 2 claws, 2 bolts and plate of SST on the fuel pump gauge retainer.

   • SST: 09808-14031 
     1. 09808-01010
     2. 09808-01020
     3. 09808-01030
     4. 09808-01090
   • SST: 09808-01071 

   HINT: 

   Securely insert the ends of SST into the insertion points in the fuel pump gauge retainer.

6. While firmly pressing the claws of SST into the insertion points in the fuel pump gauge retainer, tighten the bolts of the claws.
7. Attach the handle of SST.
8. Check once more that the tip of SST is securely inserted into the insertion area of the fuel pump gauge retainer as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   *b	Groove
   	Front of Vehicle

9. Using SST, rotate the fuel pump gauge retainer so that the protrusions of the retainer are aligned with the grooves in the fuel tank assembly to install the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
   NOTE:

   • Do not use any tools other than SST, such as a screwdriver, etc.
   • Do not use excessive force when pressing down on SST, as the fuel pump gauge retainer will place excessive force on the fuel suction tube with pump and gauge assembly and be difficult to remove, and parts may be damaged.
   • Be sure to keep the handle level when turning it, as SST may slip off the retainer if the handle is turned at an angle with excessive force.
   • Do not use an impact wrench or turn the handle with excessive force, as parts may be damaged.
   • If SST slips off the retainer, loosen the bolts and reattach SST to the retainer.
   • Make sure that the fuel suction tube set gasket does not come off.
10. Install the No. 1 fuel tube clamp.

11. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    *1	Tube Joint Clip
    *2	Fuel Suction Plate Sub-assembly
    *a	CORRECT
    *b	INCORRECT
    *c	Fuel Tube Joint
    *d	O-Ring
    *e	Collar

    Insert the fuel tank main tube sub-assembly into the plug of the fuel suction plate sub-assembly and fix them in place with the tube joint clip.

    NOTE:

    • Check that there are no scratches or foreign objects on the connecting parts.
    • Check that the fuel tube joint is inserted securely.
    • Check that the tube joint clips are on the collars of the fuel tube joints.
    • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
    • Be careful not to damage any clips. If a clip is damaged, replace it.

Refer to PROCEDURE - Step 1

1. Connect the 2 connectors.
2. Install the rear floor service hole cover with new butyl tape.

1. Install the No. 3 room partition pad with the clip.

Refer to PROCEDURE - Step 6