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Reassembly [10/2015 - ]: Procedure

  1. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings and install them to the fuel main valve assembly.
    2. Install the fuel main valve assembly to the fuel filter.
      NOTE:
      • If the fuel main valve assembly and fuel pressure regulator assembly are mistakenly interchanged when they are installed, the engine may stall. Always make sure the installation positions are correct.
      • When installing the O-ring, make sure that it does not become pinched or cut.
      GTY617502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 2 claws to install the No. 2 fuel suction support to the fuel filter.
      NOTE:

      Securely engage the claws.

      GTY498742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP WITH FILTER ASSEMBLY 

    HINT: 

    Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

    Refer to INITIALIZATION [10/2015 - ]

    1. Apply a light coat of gasoline to a new O-ring. Then install the O-ring to the fuel pump with filter assembly.
    2. Engage the 3 claws to install the fuel pump with filter assembly to the fuel filter.
      NOTE:
      • Make sure that the O-ring is not cut or pinched during installation.
      • Engage the claws securely.
      • Do not remove the suction filter.
      GTY617501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Engage the 2 claws to install the No. 1 fuel suction support to the fuel filter.
      GTY638241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL JET PUMP 
    1. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.
    2. Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.
      GTY507373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *a Notch
      NOTE:

      Make sure that the O-ring is not cut or pinched during installation.

    3. Engage the claw and install the fuel tube to the No. 1 fuel sub-tank.
      NOTE:

      Securely engage the claw.

  5. INSTALL FUEL FILTER 
    1. Engage the 2 claws to install the fuel filter and fuel pump with filter assembly to the No. 1 fuel sub-tank.
      NOTE:
      • Do not apply excessive force to the tube or No. 1 fuel suction support.
      • Securely engage the claws.
      GTY498946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tube
  6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the spring to the fuel suction plate shaft.
    2. Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.
    3. Install a new E-ring to the fuel suction plate shaft.
      GTY517938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 E-ring
    4. Connect the fuel pump harness connector.
      NOTE:

      Make sure that the fuel pump harness connector is engaged securely.

    5. Engage the clamp to connect the fuel pump harness to the fuel suction plate sub-assembly as shown in the illustration.
      NOTE:
      • Engage the connector (A) first and then (B) when connecting the fuel pump harness to the clamp.
      • Do not twist or excessively pull the fuel pump harness.
      GTY495357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  4 [10/2015 - 09/2016], or See step  4 [09/2016 - ]

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