FixVault

Installation [06/2018 - ]: Procedure

  1. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT 
    NOTE:
    • When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.
    • Install each rear disc brake pad wear indicator plate in the correct position and direction.
    • Install the rear disc brake anti-squeal shims in the correct positions and directions.
    • Do not apply lubricants to the lining surface of the rear disc brake pad.
    1. Check the rear disc brake pad. (for TMC Made)

      HINT: 

      If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

      GTY775501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Inner Side (Blue)
      *b Outer Side (Green)
    2. Check the rear disc brake pad. (for TMMK Made)

      HINT: 

      If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

      GTY785115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Inner Side (White)
      *b Outer Side (White)
    3. Apply brake shim grease (Part No. 08887-80409) to the inner side of the rear disc brake anti-squeal shim as shown in the illustration.
      GTY811955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Brake Shim Grease (Part No. 08887-80409)
    4. Install the rear No. 1 disc brake anti-squeal shim to the rear disc brake pad (inside).
      GTY804350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim
      *3 Rear Disc Brake Anti-squeal Shim
      *4 Rear Disc Brake Pad Wear Indicator Plate
      *a Claw
    5. Install the rear No. 2 disc brake anti-squeal shim to the rear disc brake pad (inside).
    6. Install the rear disc brake anti-squeal shim to the rear disc brake pad (outside).
      NOTE:

      Install the rear disc brake anti-squeal shim so that its claws are toward the outside of the vehicle.

    7. Install a new rear disc brake pad wear indicator plate to each rear disc brake pad.
  2. INSTALL REAR DISC BRAKE PAD 
    WARNING:
    • Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when installing the rear disc brake pads.
    • After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.
    • The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.
    GTY747615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Push in the rear disc brake piston.
      NOTE:
      • Make sure the brake fluid does not overflow from the reservoir.
      • Do not forcibly push in the rear disc brake piston.
    2. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
      NOTE:
      • Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.
      • Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.

      HINT: 

      If the rear disc brake pad has an identification mark, be sure to confirm the installation location. (for TMC Made)

      GTY775502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Inner Side (Blue)
      *b Outer Side (Green)

      HINT: 

      If the rear disc brake pad has an identification mark, be sure to confirm the installation location. (for TMMK Made)

      GTY785115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Inner Side (White)
      *b Outer Side (White)
    3. Hold the rear No. 1 disc brake cylinder slide pin and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with a new bolt.

      Torque: 34.3 N*m (350 kgf*cm, 25 ft.*lbf) 

    4. Depress the brake pedal several times. (for Gasoline Model)
  3. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model) 
    1. Connect the reservoir level switch connector.
    2. Connect the cable to the negative (-) auxiliary battery terminal.

      Refer to INSTALLATION [06/2018 - ] 

    3. Turn the power switch on (READY).
    4. Depress the brake pedal and release it.
    5. Clear the DTCs.

      Refer to DTC CHECK / CLEAR [06/2018 - ]

  5. INSPECT BRAKE FLUID LEVEL IN RESERVOIR 

    for HV Model: Refer to ON-VEHICLE INSPECTION [06/2018 - ]

    for Gasoline Model: Refer to ON-VEHICLE INSPECTION [06/2018 - 08/2021] , or refer to ON-VEHICLE INSPECTION [08/2021 - ]

  6. INSTALL REAR WHEEL 

    See step  1

  7. NORMAL CONDITION RECOVERY 

    for HV Model: Refer to TEST MODE PROCEDURE [06/2018 - 08/2021] , or refer to REAR BRAKE PAD REPLACEMENT MODE [08/2021 - ]

    for Gasoline Model: Refer to TEST MODE PROCEDURE [06/2018 - ]