Installation [01/2017 - 05/2023]: Procedure

1. Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.

1. Install the 2 fuel tube clamp brackets to the fuel tank assembly.

1. Install the fuel tube grommet to the fuel tank assembly.

1. Install the No. 4 fuel tube clamp to the fuel tank assembly.

1. Install the No. 3 fuel tube clamp to the fuel tank assembly.

1. Attach the 6 clamps and install the fuel tank main tube sub-assembly to the fuel tank assembly.

1. Attach the 5 clamps and install the fuel tank wire from the fuel tank assembly.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Install the fuel suction tube sub-assembly to the fuel tank assembly.

   Refer to PRECAUTION [01/2017 - 05/2023]

1. Install the fuel tank vent hose to the fuel tank assembly.

   Refer to PRECAUTION [01/2017 - 05/2023]

1. Set the fuel tank assembly on an engine lifter with attachments.
2. Using an engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly.
   NOTE:

   • Slowly raise the fuel tank assembly while being careful not to drop it.
   • Do not allow the fuel tank assembly to contact the vehicle, especially the rear differential carrier assembly.
3. Connect the fuel tank to filler pipe hose and slide the retainer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Retainer

4. Install the 2 fuel tank bands and 4 bolts.
   • SST: 09961-00950 

   Torque

   Specified tightening torque 

   45 N.m (459 kgf/cm, 33 ft.lbf)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	for RH Side
   *B	for LH Side
   *a	Torque Wrench Fulcrum Length

   HINT: 

   • Using SST and a union nut wrench (14 mm), install the rear side of the fuel tank band.
   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

     Refer to PRECAUTION [01/2017 - 05/2023]

   • When using a union nut wrench (fulcrum length of 25 mm (0.984 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 22.8 N.m (232 kgf/cm, 17 ft.lbf)

1. Connect the 2 fuel tank main tube sub-assemblies.

   Refer to PRECAUTION [01/2017 - 05/2023]

1. Connect the fuel tank solenoid main valve assembly connector.
2. Attach the clamp.

1. Connect the fuel tank vent hose.

   Refer to PRECAUTION [01/2017 - 05/2023]

2. Attach the clamp and connect the fuel tank vent hose to the floor.

1. Connect the fuel suction tube sub-assembly.

   Refer to PRECAUTION [01/2017 - 05/2023]

1. Install the rear lower suspension member stopper LH with the 3 bolts.

   for bolt A 

   Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

   for bolt B 

   Torque: 19 N.m (194 kgf/cm, 14 ft.lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to INSTALLATION [01/2017 - ]

Refer to INSTALLATION [01/2017 - 05/2023] 

Refer to INSTALLATION [01/2017 - 05/2023] 

Refer to PROCEDURE - Step 13 [01/2017 - 01/2021] , or refer to PROCEDURE - Step 13 [01/2021 - 05/2023]