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Removal [09/2014 - ]: Procedure

  1. REMOVE V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 2 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 2 [03/2019 - ]

  2. REMOVE COOL AIR INTAKE DUCT SEAL 

    Refer to PROCEDURE - Step 1 [09/2014 - 11/2017] , or refer to PROCEDURE - Step 1 [11/2017 - 03/2019] , or refer to PROCEDURE - Step 1 [03/2019 - 01/2023] , or refer to PROCEDURE - Step 1 [01/2023 - ]

  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1 [09/2014 - 03/2019] , or refer to PROCEDURE - Step 1 [03/2019 - ]

  4. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [09/2014 - 09/2020] , or refer to PRECAUTION [09/2020 - ]

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [09/2014 - 08/2016] , or refer to INITIALIZATION [08/2016 - 11/2017] , or refer to INITIALIZATION [11/2017 - 03/2019] , or refer to INITIALIZATION [03/2019 - 01/2023] , or refer to INITIALIZATION [01/2023 - 10/2023] , or refer to INITIALIZATION [10/2023 - ]

  6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 10 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 10 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 10 [03/2019 - ]

  7. DRAIN ENGINE OIL 

    See step  1 [09/2014 - 10/2015], or see step  1 [10/2015 - 11/2021], or see step  1 [11/2021 - ]

  8. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 3

  9. DRAIN AUTOMATIC TRANSMISSION FLUID 

    Refer to PROCEDURE - Step 3

  10. REMOVE RADIATOR ASSEMBLY 

    Refer to REMOVAL [09/2014 - 11/2017] , or refer to REMOVAL [11/2017 - ]

  11. REMOVE INLET NO. 1 AIR CLEANER 

    Refer to PROCEDURE - Step 22 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 23 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 22 [03/2019 - ]

  12. DISCONNECT VENTILATION HOSE 

    Refer to PROCEDURE - Step 5

  13. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 6

  14. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 25 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 26 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 25 [03/2019 - ]

  15. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 26 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 27 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 26 [03/2019 - ]

  16. REMOVE RADIATOR RESERVE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 12 [09/2014 - 11/2017] , or refer to PROCEDURE - Step 11 [11/2017 - ]

  17. DISCONNECT NO. 1 RADIATOR HOSE 

    Refer to PROCEDURE - Step 28 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 29 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 28 [03/2019 - ]

  18. DISCONNECT NO. 2 RADIATOR HOSE 

    Refer to PROCEDURE - Step 29 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 30 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 29 [03/2019 - ]

  19. DISCONNECT NO. 2 OIL COOLER INLET HOSE 

    Refer to PROCEDURE - Step 30 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 31 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 30 [03/2019 - ]

  20. DISCONNECT NO. 2 OIL COOLER OUTLET HOSE 

    Refer to PROCEDURE - Step 31 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 32 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 31 [03/2019 - ]

  21. REMOVE FRONT SUSPENSION UPPER TO COWL BRACE LH 

    Refer to PROCEDURE - Step 33 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 34 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 33 [03/2019 - ]

  22. REMOVE FRONT SUSPENSION UPPER TO COWL BRACE RH 

    Refer to PROCEDURE - Step 34 [09/2014 - 05/2018] , or refer to PROCEDURE - Step 35 [05/2018 - 03/2019] , or refer to PROCEDURE - Step 34 [03/2019 - ]

  23. REMOVE POWER STEERING ECU ASSEMBLY 

    Refer to REMOVAL [09/2014 - ]

  24. REMOVE BATTERY TRAY 

    Refer to PROCEDURE - Step 4

  25. SEPARATE NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY 

    Refer to PROCEDURE - Step 5

  26. SEPARATE NO. 3 ENGINE ROOM RELAY BLOCK ASSEMBLY 

    Refer to PROCEDURE - Step 6

  27. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 1) 

    Refer to REMOVAL [09/2014 - ]

  28. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 2) 

    Refer to REMOVAL [09/2014 - ]

  29. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to REMOVAL [09/2014 - 03/2019] , or refer to REMOVAL [03/2019 - ]

  30. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 4

  31. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 38

  32. REMOVE OIL PUMP DRIVE SHAFT PULLEY 

    Refer to PROCEDURE - Step 39

  33. REMOVE WATER PUMP PULLEY 

    Refer to PROCEDURE - Step 40

  34. REMOVE WATER INLET HOUSING 

    Refer to PROCEDURE - Step 41

  35. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45

  36. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 7

  37. REMOVE NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 50

  38. REMOVE NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 49

  39. REMOVE FRONT WATER BY-PASS JOINT 

    Refer to PROCEDURE - Step 16

  40. REMOVE OIL FILTER BRACKET 
    1. Remove the 2 bolts and oil filter bracket stay.
    2. Remove the 2 bolts, 2 nuts and oil filter bracket.
    3. Remove the 2 gaskets from the oil filter bracket.
  41. REMOVE CRANKSHAFT PULLEY 

    Refer to PROCEDURE - Step 9

  42. REMOVE CRANKSHAFT TIMING GEAR KEY 

    Refer to PROCEDURE - Step 49

  43. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 23

  44. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 24

  45. REMOVE SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 25

  46. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 28

  47. REMOVE CAMSHAFT TIMING CONTROL MOTOR WITH EDU ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  48. REMOVE CAMSHAFT TIMING CONTROL MOTOR WITH EDU ASSEMBLY RH 

    Refer to PROCEDURE - Step 9

  49. REMOVE TIMING CHAIN COVER ASSEMBLY 
    1. Remove the 30 bolts and nut shown in the illustration.
      GTY516916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Nut
    2. Remove the timing chain cover assembly by prying between the timing chain cover assembly and cylinder head sub-assembly and cylinder head LH or cylinder block sub-assembly with a screwdriver.
      NOTE:

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly, cylinder head LH or cylinder block sub-assembly and timing chain cover assembly.

      HINT: 

      Tape the screwdriver tip before use.

      GTY499729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
    3. Remove the oil pump gasket from the cylinder block sub-assembly.
      GTY502490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the cylinder block sub-assembly.
      GTY502491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL 
    1. Using a knife, cut through the lip of the timing gear case or timing chain case oil seal.
    2. Using a screwdriver, pry out the timing gear case or timing chain case oil seal.
      GTY496154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cut Position
      NOTE:

      After the removal, check the crankshaft for damage.

      If it is damaged, smooth the surface with 400-grit sandpaper.

      HINT: 

      Tape the screwdriver tip before use.

  51. REMOVE INLET WATER PIPE 

    Refer to PROCEDURE - Step 33

  52. REMOVE NO. 1 OIL PIPE 

    See step  2

  53. REMOVE NO. 2 OIL PIPE 

    See step  3

  54. REMOVE NO. 3 OIL PIPE 

    See step  4

  55. REMOVE SCAVENGING PUMP ASSEMBLY 

    See step  5

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