Installation [10/2015 - 03/2018]: Procedure

1. Install a new No. 1 fuel tank cushion to the fuel tank assembly.
2. Install 4 new No. 1 fuel tank cushions, a new No. 2 fuel tank cushion and a new No. 3 fuel tank cushion to the fuel tank assembly.

1. Install the grommet to the fuel tank assembly.

1. Install the No. 1 fuel tube clamp to the fuel tank assembly.

1. Engage the clamp to install the fuel tank main tube sub-assembly to the fuel tank assembly.

1. Engage the 6 clamps to install the fuel tank wire to the fuel tank assembly.

1. Install the fuel tank solenoid main valve assembly to the fuel tank assembly with the 2 nuts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Connect the fuel tank vent hose sub-assembly to the fuel tank assembly.
   NOTE:

   • Check that there are no scratches or foreign matter around the connecting parts of the fuel tank vent hose sub-assembly and fuel tank assembly before performing this work.
   • After connecting the fuel tank vent hose sub-assembly, check that the fuel tank vent hose sub-assembly is securely connected by pulling on the fuel tank vent hose sub-assembly.
3. Connect the fuel tank solenoid main valve assembly connector.

See step  1

WARNING:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the service information, or the fuel tank assembly may fall off the engine lifter.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the fuel tank assembly on an engine lifter.

   HINT: 

   Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH with the 4 bolts.

   Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE:

   • Be careful not to drop the fuel tank assembly.
   • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

1. Push the fuel tank to filler pipe hose to the fuel tank assembly and push in the retainer to engage the 2 claws.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Retainer
   *b	Claw
   	Push
   	Push in

   NOTE:

   • Check that there are no scratches or foreign matter around the connected parts of the fuel tank to filler pipe hose connector and fuel tank assembly before performing this work.
   • After connecting the fuel tank to filler pipe hose, check that the fuel tank to filler pipe hose is securely connected by pulling on the fuel tank to filler pipe hose connector.

1. Engage the clamp to connect the fuel tank wire.
2. Connect the 2 fuel tank wire connectors.

1. Connect the No. 3 fuel tank breather tube to the fuel tank assembly.

   Refer to PRECAUTION [10/2015 - 12/2017] , or refer to PRECAUTION [12/2017 - ]

1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

   Refer to PRECAUTION [10/2015 - 12/2017] , or refer to PRECAUTION [12/2017 - ]

1. Engage the clamp to connect the fuel tank vent hose sub-assembly.
2. Connect the fuel tank vent hose sub-assembly to the canister (charcoal canister assembly).

   Refer to PRECAUTION [10/2015 - 12/2017] , or refer to PRECAUTION [12/2017 - ]

1. Engage the 4 grommets to install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.
2. Install the screw.

1. Install the No. 3 front floor heat insulator to the vehicle body with the 4 nuts.

   Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf) 

Refer to PROCEDURE - Step 4

Refer to INSTALLATION [10/2015 - 03/2018]

Refer to PROCEDURE - Step 54 , or refer to PROCEDURE - Step 53

Refer to PROCEDURE - Step 56 , or refer to PROCEDURE - Step 55

Refer to PROCEDURE - Step 1 [10/2015 - 12/2017] , or refer to PROCEDURE - Step 1 [12/2017 - ]