Hydraulic Unit: Installation
- Mount hydraulic unit with rubber boot to engine compartment side of dash panel, with 4 mounting studs and push rod inserted in proper holes. From inside passenger compartment, loosely start 4 retaining lock nuts on hydraulic unit studs.
- Connect push rod-to-brake pedal connecting pin. Install inner nylon washer. Align push rod yoke and bushing on brake pedal and slide pin through yoke and brake pedal. Slide stop light switch onto brake pedal connecting pin until switch outer hole is completely on pin. Install outer nylon washer and secure assembly with hairpin retainer.
- Install stop light switch connector to switch. Tighten 4 hydraulic unit lock nuts to 13-25 ft. lbs. (18-34 N.m). In engine compartment, connect solenoid valve body brake tubes one at a time starting with rear brake tube (tube to right front wheel), while removing plugs.
- Connect electrical connectors to hydraulic reservoir cap, main valve, solenoid valve body, pressure warning switch, hydraulic pump unit and ground cable to master cylinder. Be sure all connections are clean and rubber seals are in place. Connect battery ground cable. Bleed brake system.