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Intake Manifold-Lower: Installation

WARNING: This page is about a different car, the 2002 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the lower intake gaskets.
    Fig 1: Installing Lower Intake Gaskets
    G03570322Courtesy of FORD MOTOR CO.
  2. Install the radio ignition interference capacitors.
    Fig 2: Installing Radio Ignition Interference Capacitors
    G03570323Courtesy of FORD MOTOR CO.
  3. Position the lower intake manifold. Loosely install the retaining bolts.
    Fig 3: Installing Lower Intake Manifold
    G03570324Courtesy of FORD MOTOR CO.
  4. Tighten the retaining bolts to 10 N.m (89 lb-in) and then an additional 90 degrees in the sequence shown.
    Fig 4: Tightening Lower Intake Manifold Bolts
    G03570325Courtesy of FORD MOTOR CO.
  5. Connect the wire harness pin-type retainer.
    Fig 5: Connecting Wire Harness Pin-Type Retainer
    G03570326Courtesy of FORD MOTOR CO.
  6. Connect the water temperature indicator sensor.
    Fig 6: Connecting Water Temperature Indicator Sensor
    G03570327Courtesy of FORD MOTOR CO.
  7. Position the vacuum harness and connect the vacuum line to the fuel injector pressure regulator.
    Fig 7: Connecting Vacuum Line To Fuel Injector Pressure Regulator
    G03570328Courtesy of FORD MOTOR CO.
  8. Connect the eight fuel injectors.
    Fig 8: Connecting Eight Fuel Injectors
    G03570329Courtesy of FORD MOTOR CO.
  9. Install the upper generator support bracket and the four bolts.
    Fig 9: Installing Upper Generator Support Bracket Bolts
    G03570330Courtesy of FORD MOTOR CO.
  10. Connect the heater water inlet hose, the upper radiator hose and the water heated fitting inlet hose.
    Fig 10: Connecting Heater Water Inlet Hose, Upper Radiator Hose And Water Heated Fitting Inlet Hose
    G03570331Courtesy of FORD MOTOR CO.
  11. Connect the engine water bypass return hose.
    Fig 11: Connecting Engine Water Bypass Return Hose
    G03570332Courtesy of FORD MOTOR CO.
  12. Connect the fuel lines. For additional information, refer to REMOVAL, OVERHAUL & INSTALLATION - BLACKWOOD, EXPEDITION, F150 PICKUP & NAVIGATOR - GASOLINE .
  13. Install the upper intake manifold. For additional information, refer to INTAKE MANIFOLD-UPPER 
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