FixVault
Home › Lincoln › 2000 › Navigator RWD › Repair and Diagnosis › External Pages › Different car › Section 752 (Engine 5.4L) › In-Vehicle Repair › Intake Manifold-Upper › Installation

Intake Manifold-Upper: Installation

WARNING: This page is about a different car, the 2002 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the upper intake manifold gasket.
  2. Position the upper intake manifold and loosely install the new bolts.
    Fig 1: Installing Upper Intake Manifold
    G03570286Courtesy of FORD MOTOR CO.
  3. Tighten the bolts to 10 N.m (89 lb-in) and then an additional 90 degrees in the sequence shown.
    Fig 2: Tightening Upper Intake Manifold Bolts In Sequence
    G03570287Courtesy of FORD MOTOR CO.
  4. Install the EGR adapter using a new gasket.
    Fig 3: Installing EGR Adapter
    G03570288Courtesy of FORD MOTOR CO.
  5. Position the vacuum harness and connect the vapor management valve vacuum connector.
    Fig 4: Connecting Vapor Management Valve Vacuum Connector
    G03570289Courtesy of FORD MOTOR CO.
  6. Connect the vacuum line to the EGR valve.
    Fig 5: Connecting Vacuum Line To EGR Valve
    G03570290Courtesy of FORD MOTOR CO.
  7. Connect the vacuum line.
    Fig 6: Connecting Vacuum Line
    G03570291Courtesy of FORD MOTOR CO.
  8. Connect the brake booster vacuum line.
    Fig 7: Connecting Brake Booster Vacuum Line
    G03570292Courtesy of FORD MOTOR CO.
  9. Position the oil fill tube and install the stud.
    Fig 8: Installing Stud Of Oil Fill Tube
    G03570293Courtesy of FORD MOTOR CO.
  10. Position the power steering reservoir bracket and install the bolts.
    Fig 9: Installing Power Steering Reservoir Bracket
    G03570294Courtesy of FORD MOTOR CO.
  11. Install the nut.
    Fig 10: Installing Nut
    G03570295Courtesy of FORD MOTOR CO.
  12. Connect the two hoses and the electrical connector to the differential pressure feedback EGR.
    Fig 11: Connecting Hoses And Electrical Connector To Differential Pressure Feedback EGR
    G03570296Courtesy of FORD MOTOR CO.
  13. Connect the vacuum lines and the electrical connector to the EVR.
    Fig 12: Connecting Vacuum Lines And Electrical Connector To EVR
    G03570297Courtesy of FORD MOTOR CO.
  14. Connect the IAC valve.
    Fig 13: Connecting IAC Valve
    G03570298Courtesy of FORD MOTOR CO.
  15. Connect the TP sensor.
    Fig 14: Connecting TP Sensor
    G03570299Courtesy of FORD MOTOR CO.
  16. Install the balance tube gaskets.
    Fig 15: Installing Balance Tube Gaskets
    G03570300Courtesy of FORD MOTOR CO.
  17. Install the balance tube and the bolts and stud.
    Fig 16: Installing Balance Tube
    G03570301Courtesy of FORD MOTOR CO.
  18. Connect the electrical connector to the intake manifold tuning valve.
    Fig 17: Connecting Electrical Connector To Intake Manifold Tuning Valve
    G03570302Courtesy of FORD MOTOR CO.
  19. Connect the PCV fitting heater coolant hoses.
    Fig 18: Connecting PCV Fitting Heater Coolant Hoses
    G03570303Courtesy of FORD MOTOR CO.
  20. Install the tube assembly and connect the PCV valve tube.
    Fig 19: Installing Tube Assembly And Connecting PCV Valve Tube
    G03570304Courtesy of FORD MOTOR CO.
  21. Connect the EVAP return line.
    Fig 20: Connecting EVAP Return Line
    G03570305Courtesy of FORD MOTOR CO.
  22. Position the cables and bracket and install the bolts.
    Fig 21: Installing Bolts
    G03570306Courtesy of FORD MOTOR CO.
  23. Connect the accelerator cable, speed control cable, and the return spring.
    Fig 22: Connecting Accelerator Cable, Speed Control Cable, And Return Spring
    G03570307Courtesy of FORD MOTOR CO.
  24. Install the engine appearance cover and the three bolts.
    Fig 23: Installing Engine Appearance Cover Bolts
    G03570308Courtesy of FORD MOTOR CO.
  25. Install the air cleaner assembly and connect the mass air flow (MAF) sensor electrical connector.
    Fig 24: Installing Air Cleaner Assembly And Connecting Mass Air Flow (MAF) Sensor Electrical Connector
    G03570309Courtesy of FORD MOTOR CO.
  26. Install the engine air cleaner and outlet tube. For additional information, refer to REMOVAL, OVERHAUL & INSTALLATION - BLACKWOOD, EXPEDITION, F150 PICKUP & NAVIGATOR - GASOLINE .
  27. Install the wiring harness shield, the bolts and five clips.
    Fig 25: Installing Wiring Harness Shield, Bolts And Clips
    G03570310Courtesy of FORD MOTOR CO.
  28. Install the cowl grille. For additional information, refer to FRONT END BODY PANELS .
  29. Connect the battery ground cable.
    30. NOTE: If this procedure is being performed in conjunction with the engine installation procedure, do not fill the engine cooling system at this time.
  30. Refill the engine cooling system. For additional information, refer to ENGINE COOLING .
About FixVault