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Transfer Case Shift Motor: Removal

    WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the RH kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
  1. Raise and support the vehicle.
  2. Disconnect the electrical connector.
    Fig 1: Disconnecting Electrical Connector
    G03444714Courtesy of FORD MOTOR CO.
  3. Remove the coil wire pin from the electrical connector.
    1. Remove the wire connector spacer.
    2. Remove the coil wire pin.
      • Use proper electrical connector pin remover.
    Fig 2: Removing Coil Wire Pin From Electrical Connector
    G03444715Courtesy of FORD MOTOR CO.
    4. CAUTION: Note each sensor wire pin location for correct installation.
    Fig 3: Removing Front And Rear Output Shaft Speed Sensor Wire Pins From Electrical Connector
    G03444716Courtesy of FORD MOTOR CO.
  4. Remove the front and rear output shaft speed sensor wire pins from the electrical connector.
    • Use the proper electrical connector pin remover.
  5. Remove the transfer case shift motor (7G360).
    1. Remove the four bolts.
    2. Remove the transfer case shift motor.
    Fig 4: Removing Transfer Case Shift Motor
    G03444717Courtesy of FORD MOTOR CO.
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