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Section 1532 (Engine): Installation: Engine: Installation

WARNING: This page is about a different car, the 2005 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Using the special tool, install the engine assembly in the vehicle.
    Fig 1: Installing Engine Assembly In Vehicle
    G03882125Courtesy of FORD MOTOR CO.
    3. NOTE: When the vehicle is raised, verify that the torque converter is correctly seated.
    Fig 2: Installing Bolts To Torque Specification
    G04002518Courtesy of FORD MOTOR CO.
  3. Install the four bolts and one stud.
  4. Install the bolts.
    Fig 3: Installing Bolts
    G04002519Courtesy of FORD MOTOR CO.
  5. Attach the wiring harness to the retainers on the transmission.
  6. Connect the OSS sensor, TR sensor and the TSS sensor electrical connectors.
    Fig 4: Connecting OSS Sensor, TR Sensor And TSS Sensor Electrical Connectors
    G04002170Courtesy of FORD MOTOR CO.
  7. Connect the heated oxygen (HO2S) sensor and the solenoid body sensor electrical connectors.
    Fig 5: Connecting Heated Oxygen Sensor And Solenoid Body Sensor Electrical Connectors
    G04002169Courtesy of FORD MOTOR CO.
  8. Raise the transmission and install the transmission insulator.
  9. Install the insulator nuts.
    Fig 6: Insulator Nuts Torque Specifications
    G04002522Courtesy of FORD MOTOR CO.
  10. Install the insulator bolts.
    Fig 7: Insulator Bolts Torque Specification
    G04002523Courtesy of FORD MOTOR CO.
  11. Using the special tool, install the LH HO2S.
    Fig 8: LH HO2S Torque Specification
    G04002716Courtesy of FORD MOTOR CO.
  12. Connect the LH HO2S electrical connector.
    Fig 9: Connecting LH HO2S Electrical Connector
    G04002164Courtesy of FORD MOTOR CO.
  13. Connect the RH HO2S electrical connector.
  14. Install the four torque converter nuts.
    • Rotate the crankshaft to access the nuts.
    Fig 10: Torque Converter Nuts Torque Specification
    G03882133Courtesy of FORD MOTOR CO.
  15. Install the rubber access plug.
    Fig 11: Identifying Rubber Access Plug
    G04584454Courtesy of FORD MOTOR CO.
  16. Install the inspection cover and the bolts.
    Fig 12: Inspection Cover Bolts Torque Specification
    G04002528Courtesy of FORD MOTOR CO.
  17. Install the starter motor and the bolts.
    Fig 13: Starter Motor Bolt Torque Specification
    G04002529Courtesy of FORD MOTOR CO.
  18. Connect the starter electrical connections and install the nuts.
    • Install the solenoid terminal cover.
    Fig 14: Connecting Starter Electrical Connections
    G04002530Courtesy of FORD MOTOR CO.
  19. Position the exhaust, install the four nuts and remove the support.
    Fig 15: Support Nuts Torque Specification
    G04002019Courtesy of FORD MOTOR CO.
  20. Install the power steering pump and the bolts.
    Fig 16: Power Steering Pump Bolts Torque Specification
    G04001938Courtesy of FORD MOTOR CO.
  21. Install the A/C compressor and the bolts.
    Fig 17: A/C Compressor Bolts Torque Specification
    G03881636Courtesy of FORD MOTOR CO.
  22. Connect the A/C compressor electrical connector.
    Fig 18: Connecting A/C Compressor Electrical Connector
    G04002016Courtesy of FORD MOTOR CO.
  23. Connect the engine wiring harness retainers to the A/C compressor.
    Fig 19: Connecting Engine Wiring Harness Retainers To A/C Compressor
    G04001891Courtesy of FORD MOTOR CO.
  24. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 20: Connecting Crankshaft Position Sensor Electrical Connector
    G04001888Courtesy of FORD MOTOR CO.
  25. Position the transmission oil cooler tubes and install the bolt.
    Fig 21: Transmission Oil Cooler Tube Bolt Torque Specification
    G04002537Courtesy of FORD MOTOR CO.
  26. Install the transmission cooler tube support bracket and the nut.
    Fig 22: Transmission Cooler Tube Support Bracket Nut Torque Specification
    G04002017Courtesy of FORD MOTOR CO.
  27. Install the power steering tube bracket and the nut.
    Fig 23: Power Steering Tube Bracket Nut Torque Specification
    G04002539Courtesy of FORD MOTOR CO.
  28. Connect the power steering pressure (PSP) switch electrical connector.
    Fig 24: Connecting Power Steering Pressure Switch Electrical Connector
    G04001889Courtesy of FORD MOTOR CO.
  29. Connect the power steering electrical connector.
    Fig 25: Connecting Power Steering Electrical Connector
    G04002152Courtesy of FORD MOTOR CO.
  30. Connect the electrical connector.
    Fig 26: Connecting Electrical Connector
    G04002153Courtesy of FORD MOTOR CO.
  31. Install the cooling fan. For additional information, refer to ENGINE COOLING .
    32. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 27: Connecting Lower Radiator Hose
    G04002150Courtesy of FORD MOTOR CO.
  32. Connect the lower radiator hose.
  33. Connect the upper radiator hose to the thermostat housing.
    Fig 28: Connecting Upper Radiator Hose To Thermostat Housing
    G04001841Courtesy of FORD MOTOR CO.
  34. Connect the engine bulkhead connectors.
    Fig 29: Connecting Engine Bulkhead Connectors
    G03881759Courtesy of FORD MOTOR CO.
  35. Position the ground strap and install the bolt.
    Fig 30: Installing Ground Strap
    G04002546Courtesy of FORD MOTOR CO.
    36. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 31: Connecting Heater Hoses
    G04002147Courtesy of FORD MOTOR CO.
  36. Connect the heater hoses.
  37. Connect the A/C low charge protection switch electrical connector.
    Fig 32: Connecting A/C Low Charge Protection Switch Electrical Connector
    G04002146Courtesy of FORD MOTOR CO.
  38. Connect the A/C electrical connector.
    Fig 33: Connecting A/C Electrical Connector
    G03882157Courtesy of FORD MOTOR CO.
  39. Install the ground strap.
    Fig 34: Installing Ground Strap
    G04001892Courtesy of FORD MOTOR CO.
  40. Connect the fuel tube spring lock coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  41. Connect the two hoses and the evaporative emission (EVAP) canister purge valve electrical connector.
    Fig 35: Connecting Hoses And Evaporative Emission Canister Purge Valve Electrical Connector
    G04001895Courtesy of FORD MOTOR CO.
  42. Connect the vacuum hose.
    Fig 36: Connecting Vacuum Hose
    G03882160Courtesy of FORD MOTOR CO.
  43. Install the air cleaner and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  44. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  45. Install the LH cowl extension and connect the electrical connector.
    Fig 37: Connecting Electrical Connector
    G04002553Courtesy of FORD MOTOR CO.
  46. Install the RH cowl extension.
    1. Install the extension.
    2. Install the pin-type retainers.
    3. Install the nuts and bolts.
    Fig 38: Installing RH Cowl Extension
    G04002554Courtesy of FORD MOTOR CO.
  47. Install the support bracket.
    Fig 39: Support Bracket Nuts Torque Specification
    G04002555Courtesy of FORD MOTOR CO.
  48. Install the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS .
  49. Fill the crankcase with clean engine oil.
  50. Connect both battery cables. For additional information, refer to CHARGING SYSTEM - GENERAL INFORMATION .
  51. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
  52. Install the hood.
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