Disassembly And Assembly Of Subassemblies Procedure

1. Remove the parts in the order indicated in the following illustration and table. See Fig 1-Fig 3 . Clean and inspect the valves.

   To remove individual parts, only carry out the listed steps:  See PARTS REMOVAL STEP .

   PARTS REMOVAL STEP
   
   

   Part	Steps
   Minor overhaul and cleaning	1-5
   For removal, cleaning and inspection of the valves	5-80

   Fig 1: Identifying Main Control Valve Body Components (1 Of 3)

   Courtesy of FORD MOTOR CO.
   Fig 2: Identifying Main Control Valve Body Components (2 Of 3)

   Courtesy of FORD MOTOR CO.
   Fig 3: Identifying Main Control Valve Body Components (3 Of 3)

   Courtesy of FORD MOTOR CO.
2. After cleaning the main control valve body, carry out the following.
   • Inspect all valve and plug bores for scoring or burrs.
   • Check all fluid passages for obstructions.
   • Inspect all valves and plugs for burrs.
   • Inspect all mating surfaces for burrs or distortion.
   • Inspect all springs for distortion.
   • Check all valves and plugs for free movement in their respective bores.
     • Valves and plugs, when dry, must fall from their own weight into their respective bores.
   • Roll the manual valve on a flat surface to check for a bent condition.
3. To assemble, reverse the disassembly procedure.

Items 1 and 2: Main Control Valve Body Separator Plate Assembly Note 

NOTE: Use a new valve body separator plate for main control valve body installation.
Fig 4: Installing Main Control Valve Body Separator Plate
Courtesy of FORD MOTOR CO.
1. Using the special tools, install the main control valve body separator plate.