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Home › Lincoln › 2004 › Navigator RWD › Repair and Diagnosis › Engine Mechanical › Mechanical › Engine - 5.4L › In-Vehicle Repair › Engine Front Cover › Removal

Engine Front Cover: Removal

  1. Remove the LH and RH valve covers. For additional information, refer to VALVE COVER LH  and VALVE COVER RH .
  2. Remove the cooling fan and fan shroud. For additional information, refer to ENGINE COOLING .
  3. Remove the bolts and the water pump pulley.
    Fig 1: Removing Bolts And Water Pump Pulley
    G02782384Courtesy of FORD MOTOR CO.
  4. Remove the power steering pump. For additional information, refer to POWER STEERING .
  5. Remove the crankshaft front oil seal. For additional information, refer to CRANKSHAFT FRONT SEAL .
  6. Disconnect the camshaft position (CMP) sensor electrical connector.
    Fig 2: Disconnecting Camshaft Position (CMP) Sensor Electrical Connector
    G02782385Courtesy of FORD MOTOR CO.
  7. Remove the bolt and the CMP sensor.
    Fig 3: Removing Bolt And CMP Sensor
    G02782386Courtesy of FORD MOTOR CO.
  8. Remove the drain plug and drain the engine oil.
    • Install the drain plug after the oil has finished draining.
    Fig 4: Removing Drain Plug
    G02782387Courtesy of FORD MOTOR CO.
  9. Disconnect the A/C compressor electrical connector.
    Fig 5: Disconnecting A/C Compressor Electrical Connector
    G02782388Courtesy of FORD MOTOR CO.
  10. Remove the bolts and position the A/C compressor aside.
    Fig 6: Removing Bolts
    G02782389Courtesy of FORD MOTOR CO.
  11. Remove the crankshaft position (CKP) sensor.
    1. Disconnect the electrical connector.
    2. Remove the bolt and the sensor.
    Fig 7: Removing Bolt And Sensor
    G02782390Courtesy of FORD MOTOR CO.
  12. Remove the nuts and detach the power steering and transmission cooler tube brackets.
    Fig 8: Removing Nuts
    G02782391Courtesy of FORD MOTOR CO.
  13. Remove the bolts.
    Fig 9: Removing Bolts
    G02782392Courtesy of FORD MOTOR CO.
  14. Lower the vehicle.
  15. Remove and the drive belt idler pulleys.
    Fig 10: Removing And Drive Belt Idler Pulleys
    G02782393Courtesy of FORD MOTOR CO.
  16. Remove the bolts, the studbolts, the engine front cover and the gaskets.
    Fig 11: Removing Bolts, Studbolts, Engine Front Cover And Gaskets
    G02782394Courtesy of FORD MOTOR CO.
    17. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
    CAUTION: Put shop towels into the oil pan opening to prevent debris from falling into the oil pan.
  17. Clean the gasket mating surfaces with metal surface prep and silicone gasket remover.
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