FixVault

Fuel Charging Wiring Harness: Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running.
  1. Position the power steering pump out of the way. For additional information, refer to POWER STEERING .
  2. Remove the resonator and tube. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  3. Disconnect the battery ground cable.
  4. Remove the windshield wiper governor. For additional information, refer to WIPERS AND WASHERS .
  5. Disconnect the idle air control (IAC) valve and the throttle position (TP) sensor
    Fig 1: Disconnecting Idle Air Control (IAC) Valve And Throttle Position (TP) Sensor
    G03248562Courtesy of FORD MOTOR CO.
  6. Disconnect the eight ignition coils.
    Fig 2: Disconnecting Ignition Coils
    G03248563Courtesy of FORD MOTOR CO.
  7. Disconnect the eight fuel injectors.
    Fig 3: Disconnecting Fuel Injectors
    G03248564Courtesy of FORD MOTOR CO.
  8. Disconnect the electrical connectors.
    Fig 4: Disconnecting Electrical Connectors
    G03248565Courtesy of FORD MOTOR CO.
  9. Disconnect the engine bulkhead connectors.
    Fig 5: Disconnecting Engine Bulkhead Connectors
    G03248566Courtesy of FORD MOTOR CO.
  10. Disconnect the electrical connectors.
    Fig 6: Disconnecting Electrical Connectors
    G03248567Courtesy of FORD MOTOR CO.
  11. Disconnect the LH heated oxygen sensor connector and the transmission electrical connectors.
    Fig 7: Disconnecting LH Heated Oxygen Sensor Connector And Transmission Electrical Connectors
    G03248568Courtesy of FORD MOTOR CO.
  12. Disconnect the RH heated oxygen sensor connector.
    Fig 8: Disconnecting RH Heated Oxygen Sensor Connector
    G03248569Courtesy of FORD MOTOR CO.
  13. Disconnect the evaporative emission (EVAP) canister purge valve.
    Fig 9: Disconnecting Evaporative Emission (EVAP) Canister Purge Valve
    G03248570Courtesy of FORD MOTOR CO.
  14. Disconnect the EGR vacuum regulator solenoid.
    Fig 10: Disconnecting EGR Vacuum Regulator Solenoid
    G03248571Courtesy of FORD MOTOR CO.
  15. Disconnect the connector.
    Fig 11: Disconnecting Connector
    G03248572Courtesy of FORD MOTOR CO.
  16. Disconnect the A/C cycling switch.
    Fig 12: Disconnecting A/C Cycling Switch
    G03248573Courtesy of FORD MOTOR CO.
  17. Raise the vehicle. For additional information, refer to JACKING & HOISTING .
  18. Disconnect the crankshaft position (CKP) sensor and the power steering pressure (PSP) sensor electrical connector.
    Fig 13: Disconnecting Crankshaft Position (CKP) Sensor And Power Steering Pressure (PSP) Sensor Electrical Connector
    G03248574Courtesy of FORD MOTOR CO.
  19. Disconnect the A/C compressor and the wiring harness retainers.
    Fig 14: Disconnecting A/C Compressor And Wiring Harness Retainers
    G03248575Courtesy of FORD MOTOR CO.
  20. Disconnect the oil pressure sensor.
    Fig 15: Disconnecting Oil Pressure Sensor
    G03248576Courtesy of FORD MOTOR CO.
  21. Disconnect the power steering electrical connector.
    Fig 16: Disconnecting Power Steering Electrical Connector
    G03248577Courtesy of FORD MOTOR CO.
  22. Lower the vehicle.
  23. Separate the fuel charging wiring from the rear of the intake manifold and remove from the vehicle.