Removal and Installation

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

Position the battery junction box (BJB) aside.
1. Release the clips.
2. Position the BJB aside.
  
  Fig 1: Identifying Battery Junction Box (BJB) And Clips
  Courtesy of FORD MOTOR CO.
Remove the 3 bolts and position the ABS module aside.
- To install, tighten to 2 Nm (18 lb-in).

NOTE: The brake lines must be installed in the same location as removed.

Remove the 3 brake line nuts-to-HCU (M10) and position the brake lines aside.
- To install, tighten to 18 Nm (13 lb-ft).

NOTE: The brake lines must be installed in the same location as removed.

Remove the 3 brake line nuts-to-HCU (M12) and position the brake lines aside.
- To install, tighten to 18 Nm (13 lb-ft).
Remove the 3 HCU bracket-to-HCU bolts and the HCU assembly.
- To install, tighten to 11 Nm (8 lb-ft).
Remove the 3 HCU bracket-to-body bolts and the HCU bracket.
- To install, tighten to 18 Nm (13 lb-ft).
To install, reverse the removal procedure.
- Bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .