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Crankshaft Pulley: Installation

    NOTE: If the crankshaft pulley is not secured within 4 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 1: Identifying Bead Of Silicone Gasket Applying To Keyway
    G04690278Courtesy of FORD MOTOR CO.
  1. Apply a bead of silicone gasket and sealant to the keyway.
  2. Using the special tool, install the crankshaft pulley.
    Fig 2: Identifying Special Tool
    G04690279Courtesy of FORD MOTOR CO.
  3. Install a new bolt and tighten in 4 stages.
    • Stage 1: Tighten to 80 Nm (59 lb-ft).
    • Stage 2: Loosen 2 complete turns.
    • Stage 3: Tighten to 50 Nm (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees.
      Fig 3: Locating Bolt And Special Tool
      G04690280Courtesy of FORD MOTOR CO.
  4. Install the oil cooler. For additional information, refer to OIL COOLER .
  5. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  6. Install the cooling fan assembly. For additional information, refer to ENGINE COOLING .
    7. CAUTION: The engine appearance cover is equipped with a noise suppressor. If the noise suppressor becomes separated from the engine appearance cover it must be positioned on the intake manifold prior to installing the engine appearance cover.
    Fig 4: Locating Noise Suppressor And Engine Appearance Cover
    G04690281Courtesy of FORD MOTOR CO.
  7. Install the noise suppressor (if detached) and the engine appearance cover.
  8. Connect the battery ground cable. For additional information, refer to BATTERY MOUNTING AND CABLES .
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