Crankshaft Pulley: Installation

NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley.

Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot On Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Lubricate the crankshaft pulley sealing area with clean engine oil prior to installation.

Fig 2: Locating Crankshaft Pulley Sealing Surface

Courtesy of FORD MOTOR CO.

Using the special tool, install the crankshaft pulley.

Fig 3: Installing Crankshaft Pulley Using Special Tool

Courtesy of FORD MOTOR CO.

Using a new crankshaft pulley bolt, install the bolt and washer and tighten the bolt in 4 stages.
- Stage 1: Tighten to 90 Nm (66 lb-ft).
- Stage 2: Loosen 360 degrees.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.

Fig 4: Installing Crankshaft Pulley Bolt

Courtesy of FORD MOTOR CO.

Rotate the tensioner clockwise and install the accessory drive belt onto the crankshaft pulley.

Fig 5: Rotating Tensioner Clockwise

Courtesy of FORD MOTOR CO.

Release the cooling fan shroud position tab and rotate the shroud downward until the tab locks into position.

Fig 6: Cooling Fan Shroud Lower Lock Tab

Courtesy of FORD MOTOR CO.