FixVault

Cooling Module: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Drain the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding .
  3. Recover the A/C system refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.
  4. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
  5. Remove the RH and LH headlamp assemblies. For additional information, refer to EXTERIOR LIGHTING article.
  6. Remove the front fascia. For additional information, refer to BUMPERS article.
  7. Release the clamps and disconnect the 2 power steering fluid cooler hoses from the condenser core.
  8. Remove the cooling fan shroud. For additional information, refer to Cooling Fan Shroud .
  9. Remove the 2 hood latch assembly bolts.
  10. Disconnect the cable position retainers and position the hood latch assembly aside.
  11. Fig 1: Cable Position Retainers
    GF0022059Courtesy of FORD MOTOR CO.
  12. Remove the pushpin and move the air deflector aside.
  13. Fig 2: Air Deflector Pushpin
    GF0022060Courtesy of FORD MOTOR CO.
  14. Remove the transmission cooler tube secondary latches.
  15. Using the special tool, disconnect the transmission fluid cooler tubes from the transmission fluid cooler hoses.
  16. Fig 3: Disconnecting Transmission Fluid Cooler Tubes Using Special Tool
    GF0022061Courtesy of FORD MOTOR CO.
  17. Remove the 2 condenser inlet fitting nuts and disconnect the 2 fittings.
    • Discard the O-ring seals.
  18. Fig 4: Condenser Inlet Fitting Nuts
    GF0022062Courtesy of FORD MOTOR CO.
  19. Disconnect the horn assembly electrical connector.
  20. Fig 5: Horn Assembly Electrical Connector
    GF0022063Courtesy of FORD MOTOR CO.
  21. Disconnect the ambient temperature sensor electrical connector.
  22. Fig 6: Ambient Temperature Sensor Electrical Connector
    GF0022064Courtesy of FORD MOTOR CO.
  23. Remove the 6 radiator support bolts and remove the cooling module from the vehicle.