FixVault

Transaxle Support Insulator: Installation

  1. Install the bottom transaxle support insulator bolts.
    • Tighten to 55 Nm (41 lb-ft).
      Fig 1: Locating Bottom Transaxle Support Insulator Bolts
      G06067916Courtesy of FORD MOTOR CO.
  2. Install the top transaxle support insulator bolts.
    • Tighten to 55 Nm (41 lb-ft).
      Fig 2: Locating Top Transaxle Support Insulator Bolts
      G06067915Courtesy of FORD MOTOR CO.
  3. Tighten the battery tray support bracket bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 3: Locating Battery Tray Support Bracket Bolts
      G06502588Courtesy of FORD MOTOR CO.
  4. Using the jack and the Oil Pan Holding Fixture, lift the transaxle into place.
    Fig 4: Lifting Transaxle Using Jack And Oil Pan Holding Fixture
    G06062079Courtesy of FORD MOTOR CO.
  5. Install the transaxle support insulator bracket, bolt and the 3 nuts.
    • Tighten the transaxle support insulator bracket nuts to 63 Nm (46 lb-ft).
    • Tighten the transaxle support insulator bracket bolt to 80 Nm (59 lb-ft).
      Fig 5: Locating Transaxle Support Insulator Bracket, Bolt And Nut
      G06501256Courtesy of FORD MOTOR CO.
  6. Install the transaxle support insulator through bolt and flagnut.
    • Tighten to 175 Nm (129 lb-ft).
      Fig 6: Locating Transaxle Support Insulator Through Bolt And Flagnut
      G06067920Courtesy of FORD MOTOR CO.
  7. Install the battery tray.
    1. Install the 3 bolts.
      • Tighten to 10 Nm (89 lb-in).
    2. Connect the wiring harness fasteners to the battery tray.
      Fig 7: Connecting Wiring Harness Fasteners To Battery Tray
      G06502597Courtesy of FORD MOTOR CO.
  8. Install the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  9. Position the ACL  assembly in place and install the bolt.
    • Tighten to 11 Nm (97 lb-in).
      Fig 8: Locating ACL Assembly Bracket Bolt
      G06502358Courtesy of FORD MOTOR CO.
  10. Tighten the ACL  outlet pipe clamp at the TB  .
    • Tighten to 5 Nm (44 lb-in).
      Fig 9: Locating ACL Outlet Pipe Clamp
      G06067667Courtesy of FORD MOTOR CO.
  11. Connect the engine breather to the ACL  assembly.
    Fig 10: Locating Engine Breather From ACL Assembly
    G06067665Courtesy of FORD MOTOR CO.
  12. Connect the brake booster vacuum hose to the ACL  assembly.
    Fig 11: Locating Brake Booster Vacuum Hose
    G06502356Courtesy of FORD MOTOR CO.
  13. Connect the MAF  sensor electrical connector and connect the electrical harness fastener.
    Fig 12: Locating Mass Air Flow Sensor Electrical Connector
    G06502579Courtesy of FORD MOTOR CO.
  14. Position the roll restrictor bracket on the transaxle and install the 3 bolts.
    • Tighten to 90 Nm (66 lb-ft).
      Fig 13: Locating Roll Restrictor Bracket And Bolt
      G06501035Courtesy of FORD MOTOR CO.
  15. Position the roll restrictor in place, install the bracket and the bolts.
    • Tighten the roll restrictor bracket bolts to 90 Nm (66 lb-ft).
    • Tighten the roll restrictor-to-transaxle through bolt to 115 Nm (85 lb-ft).
      Fig 14: Locating Roll Restrictor-To-Transaxle Through Bolt
      G06501033Courtesy of FORD MOTOR CO.
  16. Install the roll restrictor-to-subframe through bolt.
    • Tighten to 103 Nm (76 lb-ft).
      Fig 15: Locating Roll Restrictor-To-Subframe Through Bolt
      G06501034Courtesy of FORD MOTOR CO.
  17. Install the roll restrictor heat shield and the 2 nuts.
    • Tighten to 9 Nm (80 lb-in).
      Fig 16: Locating Roll Restrictor Heat Shield And Nuts
      G06502606Courtesy of FORD MOTOR CO.
  18. Position the exhaust Y-pipe assembly in place and install a new gasket and 4 new nuts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 17: Locating Exhaust Flexible Pipe And Nuts
      G06067902Courtesy of FORD MOTOR CO.
  19. Install the 2 exhaust hangers and tighten the exhaust clamp.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 18: Locating Exhaust Flexible Pipe Clamp And Exhaust Hangers
      G06502573Courtesy of FORD MOTOR CO.
  20. Check the transmission fluid level and fill with clean transmission fluid to the correct level.