Muffler and Tailpipe: Installation

All vehicles except GTDI 

1. Grind the spot weld and the tac weld from the Torca® clamp and remove the clamp.
2. Clean the uneven surface area and position the new Torca® clamp.
   Fig 1: Identifying Torca® Clamp Installation Position

   Courtesy of FORD MOTOR CO.

   All vehicles 

NOTE: Inspect and replace any isolators found to be damaged or torn during the removal process.
Fig 2: Supporting Muffler Assembly With Suitable Jackstand
Courtesy of FORD MOTOR CO.
3. Install the muffler assembly in the isolators and support with a suitable jackstand.

   GTDI vehicles 

4. Install the new LH and RH exhaust flexible pipe-to-underbody catalytic converter gaskets and nuts.
   • Tighten to 40 Nm (30 lb-ft).

   All vehicles except GTDI 

NOTE: Make sure the clamp position is no more than 27.5 mm (1.08 in) or less than 25.5 mm (1 in) from the inlet of the pipe.
Fig 3: Identifying Clamp Position Dimension
Courtesy of FORD MOTOR CO.
5. Make sure the back of the slot is covered by the clamp and the button is fully seated inside the notch.
6. Tighten the Torca® clamp.
   • Tighten to 55 Nm (41 lb-ft).