FixVault

Lower Intake Manifold: Installation

WARNING: This page is about a different car, the 2012 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  1. Using new intake manifold and thermostat housing gaskets, install the lower intake manifold and the 10 bolts.
    • Tighten in the sequence shown in illustration to 10 Nm (89 lb-in).
      Fig 1: Identifying Lower Intake Manifold Bolts Tightening Sequence
      G07929446Courtesy of FORD MOTOR CO.
  2. Install the 2 thermostat housing-to-lower intake manifold bolts.
    • Tighten to 10 Nm (89 lb-in).
  3. Connect the fuel supply tube-to-fuel rail quick connect coupling. For additional information, refer to the quick connect coupling procedure in FUEL SYSTEM - GENERAL INFORMATION .
  4. Connect the 6 fuel injector electrical connectors.
  5. Install the Air Cleaner (ACL) assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  6. Install the upper intake manifold. For additional information, refer to UPPER INTAKE MANIFOLD .
  7. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .