FixVault

Upper Intake Manifold: Installation

WARNING: This page is about a different car, the 2012 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a new gasket, install the intake manifold and the 7 bolts.
    • Tighten in the sequence shown in illustration, in 2 stages stated below.
      • Stage 1: Tighten to 10 Nm (89 lb-in).
      • Stage 2: Tighten an additional 45 degrees.
        Fig 1: Identifying Intake Manifold Bolts Tightening Sequence
        G07929439Courtesy of FORD MOTOR CO.
  2. Install the upper intake manifold support bracket bolt.
    • Tighten to 10 Nm (89 lb-in).
  3. Attach the 2 wiring harness/coolant tube retainers to the upper intake manifold.
    Fig 2: Locating Upper Intake Manifold Wiring Harness/Coolant Tube Retainers
    G07929440Courtesy of FORD MOTOR CO.
  4. Connect the power brake booster vacuum supply hose and crankcase ventilation hose to the upper intake manifold
    Fig 3: Locating Power Brake Booster Vacuum Supply Hose, Crankcase Ventilation Hose And Clamps
    G07929441Courtesy of FORD MOTOR CO.
  5. Connect the EVAP vapor tube to the EVAP canister vent solenoid. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    • Attach the pin-type retainer.
      Fig 4: Locating EVAP Vapor Tube And Pin-Type Retainer
      G07929442Courtesy of FORD MOTOR CO.
  6. Connect the Evaporative Emission (EVAP) canister vent solenoid and throttle body electrical connectors.
    • Attach the wiring harness pin-type retainer.
      Fig 5: Locating Evaporative Emission Canister Vent Solenoid, Throttle Body Electrical Connectors And Retainer
      G07929443Courtesy of FORD MOTOR CO.
  7. Connect the 2 PCM electrical connectors.
    • Attach the 3 wiring harness retainers.
      Fig 6: Locating PCM Electrical Connectors And Wiring Harness Retainers
      G07929444Courtesy of FORD MOTOR CO.
  8. Install the ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  9. Install the engine appearance cover. For additional information, refer to ENGINE APPEARANCE COVER - EXPLODED VIEW .