FixVault

Front Drive Axle/Differential: Specifications

MATERIAL SPECIFICATIONS

Item Specification Fill Capacity
Motorcraft® High Contrast Hypoid Gear Marking Compound
XG-14
- -
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL (US); CXY-80W90-1L (Canada)
WSP-M2C197-A 1.70L (3.6 pt)
Premium Long-Life Grease
XG-1-C or XG-1-K (US); CXG-1-C (Canada)
ESA-M1C75-B -
Silicone Gasket and Sealant
TA-30
WSE-M4G323-A4 -
Threadlock and Sealer
TA-25
WSK-M2G351-A5 -
GENERAL SPECIFICATIONS

Item Specification
Backlash Specifications 
Ring gear backlash 0.204-0.305 mm (0.008-0.012 in)
Ring gear maximum backlash between teeth 0.101mm (0.004 in)
Clearance Specifications 
Differential case maximum runout 0.076 mm (0.003 in)
Housing spreader adapter thread engagement 12.5 mm (0.500 in)
Maximum differential housing spread 0.762 mm (0.030 in)
Lubricant Fill Level Checks 
Front axle  
Lubricant level 9.56 mm (0.38 in) below bottom of differential housing fill hole
Rotational Torque Ranges 
Pinion bearing torque preload 1.8-3.3 Nm (16-29 lb-in)
TORQUE SPECIFICATIONS

Description Nm lb-ft
Axle housing bushing bolts 150 111
Axle housing tube bolts 73 54
Crossmember bolts and nuts 90 66
Differential bearing cap bolts 105 77
Differential housing cover bolts 32 24
Differential pinion shaft lock bolt 30 22
Fill plug 25 18
Ring gear bolts (1) - -
Steering column shaft bolt 30 22
(1) Refer to the procedure in this service information.