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Home › Lincoln › 2017 › Navigator Select, 4WD › Repair and Diagnosis › Transmission › Automatic Trans › Automatic Transmission - 6R80 › Disassembly And Assembly Of Subassemblies › Forward/Overdrive Clutch Assembly - Disassembly › Disassembly

Forward/Overdrive Clutch Assembly - Disassembly: Disassembly

  1. 1.

    Position the forward/overdrive clutch assembly in the Clutch End Play Gauge 307-555.
GFD136161Courtesy of FORD MOTOR COMPANY

  1. 2.

    Index-mark the direct clutch outer shell snap ring gap location to the side of the forward clutch hub using a suitable paint marker.

    1. 1.

      Index mark

    1. 2.

      Snap ring gap
GFD136162Courtesy of FORD MOTOR COMPANY

  1. 3.

    NOTE: Compress the snap ring out of the groove 180 degrees from the snap ring gap or damage to the forward clutch hub can occur.

    Using a suitable tool, remove and discard the direct clutch outer shell retaining ring by compressing the snap ring 180 degrees from the snap ring gap.

    1. 1.

      Snap ring gap

    1. 2.

      180 degrees from the snap ring gap
GFD136163Courtesy of FORD MOTOR COMPANY

  1. 4.

    Remove and discard the direct clutch hub.
GFD136164Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the forward clutch and sun shaft assembly.
GFD136165Courtesy of FORD MOTOR COMPANY

  1. 6.

    NOTE: The bearing may stick in the forward clutch drum.

    Remove the intermediate shaft bearing.

GFD136166Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the intermediate shaft assembly.
GFD136167Courtesy of FORD MOTOR COMPANY

  1. 8.

    If the T3 thrust bearing stuck to the intermediate shaft assembly, remove it from the intermediate shaft assembly. If the T3 thrust bearing is on the overdrive clutch, remove it from the overdrive clutch assembly.
GFD136168Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the overdrive clutch pack from the forward clutch pack.
GFD136169Courtesy of FORD MOTOR COMPANY
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