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Transfer Case Clutch Actuator: Installation

  1. NOTE: This step is not necessary when installing a new transfer case clutch actuator.
    NOTE: Lubricate the "O" ring surface with oil before installing.

    Insert the "O"-ring seal on the transfer case clutch actuator.

    Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV,)

    GFD533214Courtesy of FORD MOTOR COMPANY
  2. Install the transfer case clutch actuator and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD533212Courtesy of FORD MOTOR COMPANY
  3. Connect the harness connector.
    GFD533211Courtesy of FORD MOTOR COMPANY
  4. Install the transfer case heat shield (if equipped).

    Torque: 21 lb.ft (28 Nm)

GFD533210Courtesy of FORD MOTOR COMPANY