Technical Service Bulletins

• A/C Compressor
  • A/C Refrigerant Charging Warnings (U007/97)
  • Use Of A/C Tracer Dye Service Info (CAT. U, NO. 008/97)
  • A/C Malfunction Due To P/S Pump Pressure Switch (CAT. U, NO. 006/97)
  • A/C O-Ring Replacement (U005/97)
  • Use Of R-12 Refrigerant Substitutes (CAT. U, NO. 009/96)
• Accessories & Equipment
  • All Models - WDS Ms-Can 5-Meter Cable (ST-003/04)
  • Availability Of Non-Required Tools - April 2007 (ST-003/07)
  • WDS PTU Battery Warranty And Order Information (ST-001/05)
  • Evaporative Emissions Cap And Receiver Adapters (ST-002/04)
  • All Models - WDS Ms-Can 16-Pin Cable Shipment (ST001/03)
• Accessories Control Systems
  • Speedometer Replacement Procedure (CAT. AD, NO. 003/97)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Mil Illumination (P0705) - Aftermarket Security SYS (K007/97)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Low Fuel Sensor Location/Diagnostic Information (MT 0697-07)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
• Air Bag, SRS
  • Parts Replacement After Airbag Deployment (CAT. T, NO. 007/97)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
  • Air Bag Warning Light Troubleshooting (T014/96)
  • Non Genuine Accessories Affect On Air Bag Operation (CAT. T, NO. 023/96)
• Anti-Lock Brakes
  • Brake Warning Light On Constantly (T005/98)
  • Abs Light On/Models With 4 Wheel Abs (MT 0997-04)
• Anti-Theft Systems
  • Door Key Difficult To Insert &/Or Rotate (CAT. 09, NO. 013/99)
  • Damage - Iron Particle/Industrial Fallout/Acid Rain (CAT. 09, NO. 012/99)
  • Wind Noise Around Doors (S018/98)
  • Water Leak Onto Front Floor Mat (S014/98)
  • Brake Warning Light On Constantly (T005/98)
  • Mil Illumination (P0705) - Aftermarket Security SYS (K007/97)
  • Anti Theft Alarm Will Not Shut Off - Check Buttons (MT 0897-14)
  • OEM Security System Erratic/INOP - Check Battery (MT 0897-13)
• Automatic Trans
  • Automatic Transmission/Transaxle Cooler And Lines Flushing Procedure (05-012/10)
  • A/T Selector Lever Hard To Operate - Selector Shaft (K009/98)
  • Hard To Operate Transmission Selector Lever (K002/98)
  • Fa4AEL Trans Light Throttle 1-2 Shift Shock (K014/98)
  • Shipment Of Special Tools (CAT. ST, NO. 004/98)
  • Erratic Shifting, O/D Off Light Flashes With Mil On (K010/98)
  • Light Throttle 1-2 Shift Shock (CAT. K, NO. 009/97)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Auxiliary Emission Control Systems
  • Ids / PDS Update For MAZDA Modular Diagnostic System (M-MDS) (01-014/06)
  • Evaporative Emissions Cap And Receiver Adapters (ST-002/04)
  • Year 2000 Compliance (01-018/99)
  • Mil On DTC P0170 After Restart In Cold Temperatures (01-007/99)
  • TAS (Throttle Adjustment Screw) Location/Adjustment (F014/98)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Mil Illumination With DTC PO505 High Idle (F027/97)
  • DTC P1631 With No Mil Illumination (F021/97)
  • OBD-II Procedure After Battery Charge/REPL-Pcm/REPL (MT 0797-09)
  • Oil Pressure Switch Leakage -New Oil Pressure Switch (D003/96)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • Vane Air Flow Meter Connector Handling (CAT. F, NO. 028/96)
  • OBDII - Mil DTC P0440 & Fuel Filler Cap Installation (F025/96)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Axle Shafts
  • Special Service Tool Shipment - June 2007 (ST-004/07)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Body Electrical
  • "Ten" Terminal On 17-Pin Diagnostic Connector (5809)
• Body Interior
  • Parts Replacement After Airbag Deployment (CAT. T, NO. 007/97)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Brake Warning Light On Constantly (T005/98)
  • Mil Illumination (P0705) - Aftermarket Security SYS (K007/97)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Low Fuel Sensor Location/Diagnostic Information (MT 0697-07)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
• Brakes Control Systems
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Abs Light On/Models With 4 Wheel Abs (MT 0997-04)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Charging Systems
  • Special Service Tool Shipment - October 2011 (ST-002/11)
  • Battery Test Procedure Requirements Using The Gr8-1291 (01-054-10)
  • DTC P1631 With No Mil Illumination (F021/97)
• Clutch
  • Squeal Noise From Clutch - Lubricate Release Fork (H002/96)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Cooling System (Mechanical)
  • Reconditioned Anti-Freeze (CAT. E, NO. 002/96)
  • Heater Not Working Or Engine Takes Too Long To Warm (E001/98)
• Cruise Control Systems
  • Brake Warning Light On Constantly (T005/98)
• Differentials & Drive Axles
  • Shipment Of Special Tools (CAT. ST, NO. 004/98)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Driveshaft & Universal Joints
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Electronic Steering
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
• Electronic Suspension
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
• Engine Control Systems
  • "Ten" Terminal On 17-Pin Diagnostic Connector (5809)
  • Ids / PDS Update For MAZDA Modular Diagnostic System (M-MDS) (01-014/06)
  • Year 2000 Compliance (01-018/99)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Shipment Of Special Tools (CAT. ST, NO. 004/98)
  • Mil Illumination With DTC PO505 High Idle (F027/97)
  • DTC P1631 With No Mil Illumination (F021/97)
  • OBD-II Procedure After Battery Charge/REPL-Pcm/REPL (MT 0797-09)
  • Oil Pressure Switch Leakage -New Oil Pressure Switch (D003/96)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Entertainment Systems
  • Multiple Models - Cd Module Malfunctions (CAT. 09, NO. 010/03)
  • Cigarette Lighter Does Not Work Properly (09-007/00)
  • Audio Sound Cuts Out When Blower Motor Operates (T015/97)
  • ETR Operation - Cassette Changes Before Tape Ends (MT 0297-05)
• Exhaust
  • Sulfur Smell From Exhaust System (CAT. 01, NO. 029/02)
• Exterior Body Panels
  • Service Bumper Specification Change (09-022/09)
  • Damage - Iron Particle/Industrial Fallout/Acid Rain (CAT. 09, NO. 012/99)
  • Noise From Hood Release Cable (S006/98)
  • OBDII - Mil DTC P0440 & Fuel Filler Cap Installation (F025/96)
• Exterior Lights
  • Brake Warning Light On Constantly (T005/98)
  • Room Lamp Does Not Illuminate - New Dome Light Bulb (CAT. T, NO. 016/97)
  • Interior Light Does Not Illuminate - Door Switch (T009/97)
• Frames, Subframes & Crossmembers
  • Service Bumper Specification Change (09-022/09)
  • Damage - Iron Particle/Industrial Fallout/Acid Rain (CAT. 09, NO. 012/99)
  • Pre-Painting Preparation For Front & Rear Bumpers (CAT. S, NO. 020/97)
• Front Suspension
  • Camber Adjustment (CAT. R, NO. 002/97)
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
  • Clunk Noise From Front Suspension When Turning (CAT. R, NO. 003/97)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Fuel System
  • Sulfur Smell From Exhaust System (CAT. 01, NO. 029/02)
  • Special Service Tool Shipment - October 2011 (ST-002/11)
  • Low Fuel Sensor Location/Diagnostic Information (MT 0697-07)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
  • CALIFORNIA Reformulated Gasoline (Effect On Vehicle Performance And Fuel Economy) (CAT. F, NO. 014/96)
• Fuses & Circuit Breakers
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Front Wiper Motor Operation/Inspection (CAT. T, NO. 013/97)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • Checking Points For Dead Battery - Dark Current Draw (G003/96)
• Gauges & Instrument Panels
  • Speedometer Replacement Procedure (CAT. AD, NO. 003/97)
  • Tach Needle Stuck On Wrong Side Of Stopper Pin (T012/97)
  • Noise From Front Console - Adhesive Foam Pads (S020/98)
• Headlights
  • Brake Warning Light On Constantly (T005/98)
  • Room Lamp Does Not Illuminate - New Dome Light Bulb (CAT. T, NO. 016/97)
  • Interior Light Does Not Illuminate - Door Switch (T009/97)
• HVAC Control Systems
  • Audio Sound Cuts Out When Blower Motor Operates (T015/97)
  • Noise From Blower Motor Due To Foreign Substance (U013/97)
  • A/C Refrigerant Charging Warnings (U007/97)
  • Use Of A/C Tracer Dye Service Info (CAT. U, NO. 008/97)
  • Heater Hose/Core Connector Dealer Hint (MT 0597-09)
  • A/C Switch Modification - Interchangeability (U003/97)
  • A/C O-Ring Replacement (U005/97)
  • Use Of R-12 Refrigerant Substitutes (CAT. U, NO. 009/96)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
  • Use Of A/C Tracer Dye (U-008/97)
• Identification
  • Speedometer Replacement Procedure (CAT. AD, NO. 003/97)
• Ignition System
  • Spark Plug Wire Resistance Specifications (G006/97)
  • Check Spark Plug Wire Resistance (MT 1097-04)
  • Spark Plug Installation / Removal Caution (01-036/06)
• Infotainment
  • Brake Warning Light On Constantly (T005/98)
• Interior/Exterior Trim
  • Proper Usage Of Driver's Floor Mat (09-027/14)
  • Door Key Difficult To Insert &/Or Rotate (CAT. 09, NO. 013/99)
  • Damage - Iron Particle/Industrial Fallout/Acid Rain (CAT. 09, NO. 012/99)
  • Water Leak Onto Front Floor Mat (S014/98)
  • 14 Inch Wheel Cover Installation Cautions (MT 0597-04)
  • Rear Edge Of Roof Moulding Lifts (S002/97)
  • PREDELIVERY INSPECTI On Supplemental Instructions (AD005/96)
  • Door Mirror Vibrates (Manual Type) - Replace Mirror (S024/98)
• Interior/Illumination Lights
  • Room Lamp Does Not Illuminate - New Dome Light Bulb (CAT. T, NO. 016/97)
  • Interior Light Does Not Illuminate - Door Switch (T009/97)
  • Modified Interior Dome Light Bulb Application (MT 0897-05)
• Locking Hubs
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
• Manual Steering
  • Checking Procedure For Power Steering Boot Leakage (CAT. N, NO. 004/97)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Manual Trans
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Mechanical
  • Hydraulic Versus Mechanical TENSIONERS (TT001-13)
  • Special Service Tool Shipment - October 2011 (ST-002/11)
  • Special Service Tool Shipment - June 2007 (ST-004/07)
  • Excessive Vibration At Idle, In Drive Or In Reverse (B006/98)
  • Poor Engine Performance - New Intake Valve (B002/98)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Mechanical - Hydraulic
  • Popping Noise From Front Brakes Slow Speed Braking (04-002/99)
  • Brake Drum/Rotor Resurfacing Machinery Selection (MT 0897-06)
  • Noise From Front Brake Caliper When Braking Gently (CAT. P, NO. 008/96)
  • Brake Rotor Machining And Replacement Criteria (CAT. P, NO. 001/96)
  • Brake Judder Repair ACCU Industries National Account (CAT. ST, NO, 003/94)
• Memory Modules
  • Brake Warning Light On Constantly (T005/98)
• Mirrors
  • Door Mirror Cracks In Freezing Temperatures (Manual) (S025/98)
  • Manual Control Door Mirror Not Adjustable - Mirror (S012/98)
  • Brake Warning Light On Constantly (T005/98)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Door Mirror Vibrates (Manual Type) - Replace Mirror (S024/98)
• Paint & Coatings
  • Damage - Iron Particle/Industrial Fallout/Acid Rain (CAT. 09, NO. 012/99)
  • Pre-Painting Preparation For Front & Rear Bumpers (CAT. S, NO. 020/97)
  • Environmental Fallout Repair Procedure (MT 0797-07)
  • Rear Edge Of Roof Moulding Lifts (S002/97)
• Passive Restraints
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
• Procedures
  • Carb Regulation (CALIFORNIA Only) - Mandatory Tire Pressure Check (MT-015/10)
• Rear Suspension
  • Camber Adjustment (CAT. R, NO. 002/97)
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
  • Clunk Noise From Front Suspension When Turning (CAT. R, NO. 003/97)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Restraints Control Systems
  • Parts Replacement After Airbag Deployment (CAT. T, NO. 007/97)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Mil Illumination (P0705) - Aftermarket Security SYS (K007/97)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Low Fuel Sensor Location/Diagnostic Information (MT 0697-07)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Seats
  • Seat Belt Extenders Description/Ordering Info (S005/98)
  • Brake Warning Light On Constantly (T005/98)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Rattle Noise From Hood - Adjust Rubber Stops (S015/97)
  • Seat Belt Extender Description/Ordering Info (CAT. S, NO. 032/96)
• Starter
  • 12 Volt Battery Test Procedure Requirements For Warranty (Using The COA-8000PM) (01-054/10)
  • Battery Maintenance (01-029/06)
  • Battery Test Procedure Requirements Using The Gr8-1291 (01-054-10)
  • Special Service Equipment Distribution - November 2010 (ST-002/10)
  • All Models Except B-Series And NAVAJO - Dead Battery (Inspecting For Back-Up Current) (CAT. G, NO. 001/98)
  • OBD-II Procedure After Battery Charge/REPL-Pcm/REPL (MT 0797-09)
  • Maintenance Free Battery-Revised Diag. & Charging (G001/97)
  • Battery Charging Cautions (CAT. 01, NO. 012/99)
• Steering Column
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
  • Steering Wheel Slightly Off Center (CAT. N, NO. 001/98)
  • Steering Wheel Slightly Off Center (CAT. N, NO. 001/96)
• Steering Control Systems
  • A/C Inoperative / Mil "On" DTC P0550 (CAT. 01, NO. 011/99)
  • Year 2000 Compliance (01-018/99)
  • A/C Inoperative - P/S Press Switch Terminal CORODED (07-001/99)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • DTC P0550 Power Steering Switch Circuit (MT 1197-09)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • A/C Malfunction Due To P/S Pump Pressure Switch (CAT. U, NO. 006/97)
• Steering Gear
  • Checking Procedure For Power Steering Boot Leakage (CAT. N, NO. 004/97)
• Steering Linkage
  • Thumping Noise From Rear Suspension Tower (R002/98)
  • Rear Suspension Clunk Noise While Turning Over Bumps (R001/98)
• Sun Roof/T-Top/Convertible Top
  • Damage - Iron Particle/Industrial Fallout/Acid Rain (CAT. 09, NO. 012/99)
  • Rattle Noise From Hood - Adjust Rubber Stops (S015/97)
  • PREDELIVERY INSPECTI On Supplemental Instructions (AD005/96)
• Suspension Control Systems
  • Year 2000 Compliance (01-018/99)
  • A/C Inoperative - P/S Press Switch Terminal CORODED (07-001/99)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • DTC P0550 Power Steering Switch Circuit (MT 1197-09)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • A/C Malfunction Due To P/S Pump Pressure Switch (CAT. U, NO. 006/97)
• System
  • "Ten" Terminal On 17-Pin Diagnostic Connector (5809)
  • Evaporative Emissions Cap And Receiver Adapters (ST-002/04)
  • Shipment Of MAZDA World Wide Diagnostic Tool During October 2000 (00-006/00)
  • Year 2000 Compliance (01-018/99)
  • Mil On DTC P0170 After Restart In Cold Temperatures (01-007/99)
  • TAS (Throttle Adjustment Screw) Location/Adjustment (F014/98)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Shipment Of Special Tools (CAT. ST, NO. 004/98)
  • Mil Illumination With DTC PO505 High Idle (F027/97)
  • Spark Plug Wire Resistance Specifications (G006/97)
  • DTC P1631 With No Mil Illumination (F021/97)
  • Check Spark Plug Wire Resistance (MT 1097-04)
  • OBD-II Procedure After Battery Charge/REPL-Pcm/REPL (MT 0797-09)
  • Oil Pressure Switch Leakage -New Oil Pressure Switch (D003/96)
  • Low Fuel Sensor Location/Diagnostic Information (MT 0697-07)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • Vane Air Flow Meter Connector Handling (CAT. F, NO. 028/96)
  • OBDII - Mil DTC P0440 & Fuel Filler Cap Installation (F025/96)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
  • Update Warnings On Ids (Laptop Pc) And PFM (PDS File Manager) For MAZDA Modular Diagnostic System (M-MDS) (01-028/06)
• Transmission Control Systems
  • Year 2000 Compliance (01-018/99)
  • Inspection Procedure For Test Lead Of NGS Tester (CAT. ST, NO. 006/98)
  • Shipment Of Special Tools (CAT. ST, NO. 004/98)
  • Erratic Shifting, O/D Off Light Flashes With Mil On (K010/98)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
• Warning Systems
  • Brake Warning Light On Constantly (T005/98)
• Wheels & Tire System
  • Carb Regulation (CALIFORNIA Only) - Mandatory Tire Pressure Check (MT-015/10)
  • Service Points For 14" Wheel Cap Installation (Q001/97)
  • Wheel Balance Tips For Higher Precision Results (MT 0897-08)
  • 14 Inch Wheel Cover Installation Cautions (MT 0597-04)
  • MAZDA Required Tool (MRT) Inventory List (CAT. ST, NO. 004/96)
  • MAZDA Wheel Lock Installation - Service Tip (02-001/06)
• Window Motors & Regulators
  • Wind Noise Around Doors (S018/98)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • Rattle Noise From Hood - Adjust Rubber Stops (S015/97)
  • Residue On Glass (MT 0797-02)
  • Windshield Fog Or Film (MT 0397-04)
  • PREDELIVERY INSPECTI On Supplemental Instructions (AD005/96)
• Wiper/Washer Systems
  • Front Wiper Motor Operation/Inspection (CAT. T, NO. 013/97)
• Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
  • Non Factory Accessory Installation Precautions (MT 0897-09)
  • DTC Diagnostic Trouble Shooting Tips (MT 0597-07)