FixVault

Front HALFSHAFT: Disassembly

WARNING: This page is about a different car, the 2002 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the front halfshaft. See HALFSHAFT (FRONT)  under REMOVAL & INSTALLATION.
  2. Secure the halfshaft and Constant Velocity (CV) joint in a vise using protective jaw covers. See Fig 1 .
  3. Remove the inner halfshaft boot clamps. See Fig 2 .
  4. Slide the inner halfshaft boot off the inner CV joint housing. See Fig 3 .
  5. Separate the tripod joint from the inner CV joint housing. See Fig 4 .
  6. If reinstalling the original tripod joint, mark the tripod joint and the halfshaft to make sure of correct installation. See Fig 5 .
  7. Remove the snap ring. See Fig 6 .
  8. Remove the tripod joint. See Fig 7 .
  9. Remove the snap ring. See Fig 8 .
  10. Remove the inner halfshaft boot from the halfshaft. See Fig 9 .
  11. Remove the two outer halfshaft boot clamps. See Fig 10 .
  12. Slide the outer halfshaft joint boot back out of the way exposing the outer CV joint. See Fig 11 .
  13. If reinstalling the original outer CV joint, mark the outer CV joint and halfshaft to make sure of correct installation. See Fig 12 .
  14. Use a soft-face hammer to separate the outer CV joint by gently tapping it off the halfshaft. See Fig 13 .
  15. Remove the halfshaft bearing retainer circlip and discard. See Fig 14 .
  16. Slide the outer halfshaft boot off of the halfshaft. See Fig 15 .
Fig 1: Securing Axle Shaft In Vise
G00315294Courtesy of FORD MOTOR CO.
Fig 2: Locating Inner CV Joint Boot Clamps
G00307426Courtesy of FORD MOTOR CO.
Fig 3: Separating Boot From CV Joint Housing
G00307427Courtesy of FORD MOTOR CO.
Fig 4: Separating CV Joint From CV Housing
G00307428Courtesy of FORD MOTOR CO.
Fig 5: Index-Marking Shaft & Inner CV Joint
G00307429Courtesy of FORD MOTOR CO.
Fig 6: Locating Snap Ring
G00307430Courtesy of FORD MOTOR CO.
Fig 7: Removing Inner CV Joint From Axle Shaft
G00307431Courtesy of FORD MOTOR CO.
Fig 8: Identifying Stop Ring
G00315292Courtesy of FORD MOTOR CO.
Fig 9: Removing Rear Axle Shaft Inner Boot
G00315307Courtesy of FORD MOTOR CO.
Fig 10: Identifying Outer CV Boot Clamps
G00315297Courtesy of GENERAL MOTORS CORP.
Fig 11: Sliding Outer CV Joint Boot Back
G00315298Courtesy of FORD MOTOR CO.
Fig 12: Marking Outer CV Joint & Axle Shaft For Installation
G00315299Courtesy of FORD MOTOR CO.
Fig 13: Removing Outer CV Joint From Axle Shaft
G00315300Courtesy of FORD MOTOR CO.
Fig 14: Identifying Outer Axle Shaft Bearing Retainer
G00315301Courtesy of FORD MOTOR CO.
Fig 15: Removing Halfshaft From Boot
G00310681Courtesy of MAZDA MOTORS CORP.