FixVault

Spring Lock Coupling: Connect

WARNING: This page is about a different car, the 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing A/C Tube Lock Coupling Spring
G01902462Courtesy of MAZDA MOTORS CORP.
  1. Install the A/C tube lock coupling spring.
    Fig 2: Locating Coupling Lubricating Point
    G01902463Courtesy of MAZDA MOTORS CORP.
  2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil (R-134a Systems).
    Fig 3: Locating O-Rings
    G01902464Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Use only new green O-ring seals. The use of any O-ring seals other than specified may result in intermittent leakage during vehicle operation. 
    NOTE:
    • Some connections may have two or three O-ring seals.
  3. Install the O-ring seals.
    1. Lubricate the O-ring seals with PAG Refrigerant Compressor Oil (R-134a Systems).
    Fig 4: Connecting Spring Lock Coupling Fittings
    G01902465Courtesy of MAZDA MOTORS CORP.
  4. Connect the spring lock coupling fittings with a twisting motion until the A/C tube lock coupling spring snaps over the flared end of the female fitting.
    Fig 5: Installing A/C Tube Lock Coupling Clip
    G01902466Courtesy of MAZDA MOTORS CORP.
  5. Install the A/C tube lock coupling clip.
  6. Charge the system. Refer to AIR CONDITIONING (A/C) SYSTEM EVACUATION AND CHARGING  .