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Assembly Note

  1. Before assembly, soak the internal spline clutch plates in clean MERCON(R) Automatic Transaxle Fluid (ATF) for 30 minutes.
  2. Using the special tool, install the reverse clutch piston assembly with integral seals.
    Fig 1: Installing Reverse Clutch Piston Assembly
    G01163560Courtesy of MAZDA MOTORS CORP.
  3. Install the reverse clutch return spring assembly.
    Fig 2: Installing Reverse Clutch Return Spring Assembly
    G01163561Courtesy of MAZDA MOTORS CORP.
    WARNING: Use caution when releasing tool pressure on the clutch piston springs. Failure to follow these instructions can result in personal injury.
    CAUTION: Do not compress the reverse clutch return springs completely.
  4. Install the reverse clutch retaining ring.
    Fig 3: Installing Reverse Clutch Retaining Ring
    G01163562Courtesy of MAZDA MOTORS CORP.
    1. Using the special tool, compress the reverse clutch return springs.
  5. Install the reverse clutch plates.
    Fig 4: Installing Reverse Clutch Plates
    G01163563Courtesy of MAZDA MOTORS CORP.
    1. Install the steel plates.
    2. Install the friction plates.
    3. Install the reverse clutch pressure plate.
  6. Install the reverse clutch pressure plate retainer snap ring (selective fit).
    Fig 5: Installing Reverse Clutch Pressure Plate Retainer Snap Ring (Selective Fit)
    G01163564Courtesy of MAZDA MOTORS CORP.
  7. Measure the clearance between the reverse clutch pressure plate and the reverse clutch pressure plate retainer snap ring with a feeler gauge.
    Fig 6: Measuring Clearance Between Reverse Clutch Pressure Plate And Reverse Clutch Pressure Plate Retainer Snap Ring
    G01163565Courtesy of MAZDA MOTORS CORP.
    1. Take a second measurement on the opposite side.
    2. Average the two measurements to get the clearance.
    3. If the clearance is not within the specifications, select and install the correct thickness retaining ring to obtain the specified clearance.
    4. Retaining ring sizes:
      1. 1.39-1.49 mm (0.054-0.058 in)
      2. 1.53-1.63 mm (0.060-0.064 in)
      3. 1.68-1.78 mm (0.066-0.070 in)