Section 525 (Manual Transaxle): Synchronizers: Disassembly

WARNING: This page is about a different car, the 2005 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Synchronizers

Courtesy of MAZDA MOTORS CORP.

NOTE:

First and second gear synchronizer shown; other synchronizers are similar.

NOTE:

Prior to disassembly, note the position of the index marks.

Fig 2: Illustration For Step 1-3

Courtesy of MAZDA MOTORS CORP.

Disassemble the synchronizer assembly.
1. Remove the synchronizer blocking springs.
2. Remove the synchronizer hub inserts.
3. Separate the synchronizer hub from the sleeve.
Inspect the synchronizer shift ring and hub for damage. Make sure that they move freely.

Fig 3: Inspecting Synchronizer Shift Ring And Hub For Damage
Courtesy of MAZDA MOTORS CORP.