FixVault

Disassembly Note

Fig 1: Removing & Discarding Cooler Tube Fitting
G00988650Courtesy of MAZDA MOTORS CORP.
  1. Remove and discard the cooler tube fitting.
    Fig 2: Removing Final Drive Ring Gear Retaining Ring
    G00988651Courtesy of MAZDA MOTORS CORP.
  2. Remove the final drive ring gear retaining ring.
    Fig 3: Removing Final Drive Ring Gear
    G00988652Courtesy of MAZDA MOTORS CORP.
  3. Remove the final drive ring gear.
    Fig 4: Inspecting Final Drive Ring Gear Components For Damage Or Wear
    G00988653Courtesy of MAZDA MOTORS CORP.
  4. Inspect the final drive ring gear, housing lug teeth, and final drive ring gear teeth for damage or wear.
    Fig 5: Removing Differential Lube Tube Bolt
    G00988654Courtesy of MAZDA MOTORS CORP.
  5. Remove the differential lube tube bolt.
    Fig 6: Pulling Differential Lube Tube From Housing
    G00988655Courtesy of MAZDA MOTORS CORP.
  6. Pull the differential lube tube from the housing.
    WARNING:
    • In order to avoid injury, eye protection should be worn when cleaning components with compressed air. Failure to follow these instructions can result in personal injury.
    NOTE:
    • Clean all components with a suitable solvent and use moisture-free compressed air to dry all parts and clean fluid passages.
  7. Inspect the converter housing for:
    1. stator support area wear.
    2. case mating surfaces for nicks or deformation.
    3. differential bushing wear.
    Fig 7: Checking Converter Housing Hydraulic Passages For Blockage
    G00988656Courtesy of MAZDA MOTORS CORP.
  8. Check the converter housing hydraulic passages for blockage.
    1. Differential lubrication passage
    2. Front lubrication passage
    3. Converter turbine passage
    4. Converter impeller passage
    5. Cooler passage
    Fig 8: Checking For Blockage At Converter Seal Return Hole
    G00988657Courtesy of MAZDA MOTORS CORP.
  9. Check for blockage at the converter seal return hole.