FixVault

Assembly Note

  1. Install the retaining ring.
    Fig 1: Installing Retaining Ring
    G00985261Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • The tabs on the retainer face downward.
  2. Install the forward one-way clutch retainer.
    Fig 2: Installing Forward One-Way Clutch Retainer
    G00985262Courtesy of MAZDA MOTORS CORP.
  3. Install the forward one-way clutch end caps onto the sprag assembly.
    Fig 3: Installing Forward One-Way Clutch End Caps Onto Sprag Assembly
    G00985263Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • The thicker end cap of the one-way clutch must face toward the lube groove (down).
  4. Install the sprag assembly and end caps in the outer race.
    Fig 4: Installing Sprag Assembly & End Caps In Outer Race
    G00985264Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • Lube grooves face upward (away from the sun gear).
  5. Rotate the outer race and sprag assembly (with end caps) over and install it on the forward one-way clutch inner race.
    Fig 5: Rotating Outer Race & Sprag Assembly (With End Caps)
    G00985265Courtesy of MAZDA MOTORS CORP.
  6. Install the coast clutch hub.
    Fig 6: Installing Coast Clutch Hub
    G00985266Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • The ends of the retaining ring should point toward the coast clutch hub.
    NOTE:
    • Make sure the retaining ring is fully seated upon installation.
  7. Install the coast clutch hub retaining ring.
    Fig 7: Installing Coast Clutch Hub Retaining Ring
    G00985267Courtesy of MAZDA MOTORS CORP.
  8. Check the operation of the forward one-way clutch with the low/intermediate sun gear facing upward.
    1. Hold the outer race firmly.
    2. Rotate the low/intermediate sun gear clockwise.
    3. The low/intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.
    4. Rotate the low/intermediate sun gear counterclockwise. The low/intermediate sun gear should rotate the outer race.
    Fig 8: Checking Operation Of Forward One-Way Clutch With Low/Intermediate Sun Gear Facing Upward
    G00985268Courtesy of MAZDA MOTORS CORP.