FixVault

Disassembly Note

  1. Remove the reverse clutch pressure plate retainer snap ring.
    Fig 1: Removing Reverse Clutch Pressure Plate Retainer Snap Ring
    G00985413Courtesy of MAZDA MOTORS CORP.
  2. Remove the reverse clutch plates.
    1. Pressure plate.
    2. Friction plate.
    3. Steel plate.
    4. Inspect for damage or wear.
    Fig 2: Removing Reverse Clutch Plates
    G00985414Courtesy of MAZDA MOTORS CORP.
    WARNING:
    • Use caution when releasing tool pressure on the clutch piston springs. Failure to follow these instructions can result in personal injury.
    CAUTION:
    • Do not compress the reverse clutch return springs completely.
  3. Remove the retaining ring.
    1. Using the special tool, compress the reverse clutch return springs.
    Fig 3: Removing Retaining Ring
    G00985415Courtesy of MAZDA MOTORS CORP.
  4. Remove the reverse clutch return spring assembly.
    Fig 4: Removing Reverse Clutch Return Spring Assembly
    G00985416Courtesy of MAZDA MOTORS CORP.
  5. Remove the reverse clutch piston assembly.
    Fig 5: Removing Reverse Clutch Piston Assembly
    G00985417Courtesy of MAZDA MOTORS CORP.
    WARNING:
    • Air pressure must not exceed 138 kPa (20 psi). Wear safety glasses when using compressed air. Failure to follow these instructions can result in personal injury.
    NOTE:
    • Do not clean the clutch plates in a vapor degreaser or with any other type of detergent solution. Clean all parts thoroughly in a clean solvent and blow dry with moisture-free regulated compressed air.
  6. Clean the friction steel plates with a lint-free cloth.
  7. Inspect the parts for damage and wear:
    1. Clutch Plates
    2. Piston And Seals
    3. Bushings
    4. Check Ball In Drum
    5. Drum Outer Surface Band Contact Area
    6. Piston Bore