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Transfer Case Shift Motor Encoder Assembly Removal/Installation

  1. Set the mode select switch to the 4X4 HIGH position.
    Fig 1: Setting Mode Select Switch To 4X4 High Position
    G03729984Courtesy of MAZDA MOTORS CORP.
  2. Raise and support the vehicle; see LIFTING .
  3. Disconnect the gearmotor encoder assembly harness connector.
    Fig 2: Disconnecting Gearmotor Encoder Assembly Harness Connector
    G03729985Courtesy of MAZDA MOTORS CORP.
  4. Remove the bracket bolt and the gearmotor encoder assembly mounting bolts and remove the gearmotor encoder assembly.
    Fig 3: Removing Bracket Bolt And Gearmotor Encoder Assembly Mounting Bolts - With Torque Specification
    G03729986Courtesy of MAZDA MOTORS CORP.
  5. Remove the grease from the motor adaptor and check for any nicks or burrs. If any damage is found, repair or install a new gearmotor encoder assembly as necessary.
  6. Install in reverse order of removal.
    1. Apply a coat of multi-purpose grease to the gearmotor encoder assembly.
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