FixVault

Brake Pedal Removal/Installation: Notes

WARNING: This page is about a different car, the 2007 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.
  • Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
  1. Remove the charge air cooler cover. (L3 WITH TC) (See INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3 WITH TC] .)
  2. Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [LF, L3] .) (See BATTERY REMOVAL/INSTALLATION [L3 WITH TC] .)
  3. Disconnect the vacuum hose from the insulator pipe as shown in the figure. (L3 WITH TC)
  4. Remove the insulator. (L3 WITH TC) (see MASTER CYLINDER REMOVAL/INSTALLATION [L3 WITH TC] ).
  5. Disconnect the brake pipe (master cylinder side). (See MASTER CYLINDER REMOVAL/INSTALLATION [LF, L3] ). (See MASTER CYLINDER REMOVAL/INSTALLATION [L3 WITH TC] ).
    Fig 1: Disconnecting Vacuum Hose From Insulator Pipe
    G04955650Courtesy of MAZDA MOTORS CORP.
  6. Remove the accelerator pedal. (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [LF, L3] .) (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3 WITH TC] .)
  7. Remove in the order indicated in the table.
  8. Install in the reverse order of removal.
    Fig 2: Brake Pedal Replacement Components With Torque Specifications
    G04955651Courtesy of MAZDA MOTORS CORP.