FixVault

Steering Column - Manual Transmission: Disassembly

All vehicles 

  1. Remove the steering column. See STEERING COLUMN , .
  2. Remove the clockspring. See Clockspring , .
    Fig 1: Identifying Ignition Switch And Screws
    G04930711Courtesy of MAZDA MOTORS CORP.
  3. Remove the ignition switch.
    1. Remove the 2 ignition switch screws.
    2. Remove the ignition switch.
    Fig 2: Locating Upper Bearing Retainer
    G04930712Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Carefully note the position of the steering column lock gear, bearing and retainer prior to removal.
  4. Remove the upper bearing retainer.
    Fig 3: Locating Steering Column Lock Housing Bearing
    G04930713Courtesy of MAZDA MOTORS CORP.
  5. Rotate 90 degrees counterclockwise and remove the steering column lock housing bearing.
    Fig 4: Locating Steering Column Lock Gear
    G04930714Courtesy of MAZDA MOTORS CORP.
  6. Note the position of the keyhole and remove the steering column lock gear.

    Vehicles with fixed steering column 

    Fig 5: Locating Snap Ring On Bottom Of Steering Column Shaft
    G04930715Courtesy of MAZDA MOTORS CORP.
  7. Remove the snap ring from the bottom of the steering column shaft.

    Vehicles with tilt column 

    Fig 6: Identifying Steering Column Lower Bearing Spring And Sensor Ring
    G04930716Courtesy of MAZDA MOTORS CORP.
  8. Remove the sensor ring.
    1. Remove the steering column lower bearing spring.
    2. Remove the sensor ring.

    All vehicles 

    Fig 7: Locating Steering Column Lower Bearing Tolerance Ring
    G04930717Courtesy of MAZDA MOTORS CORP.
  9. Remove the steering column lower bearing tolerance ring from the steering column shaft.

    Vehicles with tilt column 

    Fig 8: Locating Lock Cylinder Housing Pivot Screws
    G04930718Courtesy of MAZDA MOTORS CORP.
  10. Remove the 2 lock cylinder housing pivot screws.

    Vehicles with fixed columns 

    Fig 9: Locating Steering Column Spacer
    G04930719Courtesy of MAZDA MOTORS CORP.
  11. Remove the 2 lock cylinder housing screws and the steering column spacer.

    All vehicles 

    Fig 10: Identifying Steering Column Position Spring
    G04930720Courtesy of MAZDA MOTORS CORP.
    WARNING:
    • The steering column position spring is under tension and can come out with great force. Failure to follow these instructions may result in personal injury.
  12. Remove the lock cylinder housing and the steering column shaft from the steering actuator housing.
    1. Pry up on the steering column lock left hand levers using a shop fabricated tool.
    2. On a tilt steering column, remove the steering column position spring.
    Fig 11: Removing Signal Cancel Cam
    G04930721Courtesy of MAZDA MOTORS CORP.
  13. Remove the turn signal cancel cam.
    Fig 12: Locating Snap Ring
    G04930722Courtesy of MAZDA MOTORS CORP.
  14. Remove the snap ring.
    Fig 13: Locating Steering Column Upper Bearing Spring
    G04930723Courtesy of MAZDA MOTORS CORP.
  15. Remove the steering column upper bearing spring.
    Fig 14: Locating Steering Column Bearing Sleeve
    G04930724Courtesy of MAZDA MOTORS CORP.
  16. Remove the steering column bearing sleeve.
    Fig 15: Identifying Steering Column Shaft And Bearing Tolerance Ring
    G04930725Courtesy of MAZDA MOTORS CORP.
  17. Remove the steering column bearing tolerance ring.
    1. Slide the steering column shaft in toward the steering column lock cylinder housing.
    2. Slide the steering column bearing tolerance ring off the steering column shaft and remove the shaft.
    Fig 16: Removing Steering Column Upper Bearing From Steering Column Lock Cylinder Housing
    G04930726Courtesy of MAZDA MOTORS CORP.
  18. Using a suitable punch, remove the steering column bearing from the steering column lock cylinder housing.

    Vehicles with tilt column 

    Fig 17: Removing Steering Column Lower Bearing From Steering Column Lock Cylinder Housing
    G04930727Courtesy of MAZDA MOTORS CORP.
  19. Use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.

    All vehicles 

    Fig 18: Locating Steering Column Lower Bearing And Sleeve
    G04930728Courtesy of MAZDA MOTORS CORP.
  20. Remove the steering column lower bearing and sleeve.
    Fig 19: Locating Steering Column Lower Bearing Retainer With Bolt
    G04930729Courtesy of MAZDA MOTORS CORP.
  21. Remove the steering column lower bearing retainer.
    1. Remove the 3 bolts.
    2. Remove the steering column lower bearing retainer.
    Fig 20: Identifying Upper And Lower Steering Column Lock Lever Actuators
    G04930730Courtesy of MAZDA MOTORS CORP.
  22. Remove the upper and lower steering column lock lever actuators.
    1. Remove the steering column upper lock actuator.
    2. Remove the steering column lower lock actuator.