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DTC P2504:00

DTC P2504:00  Charging system voltage high input 
DETECTION CONDITION 
  • The PCM determines that the generator output voltage is above 18.5 V, or battery voltage is above 16 V, while the engine is running.

Diagnostic support note 
  • This is a continuous monitor (other).
  • The MIL does not illuminate.
  • FREEZE FRAME DATA (Mode 2)/Snapshot data is not available.
  • The DTC is stored in the PCM memory.
POSSIBLE CAUSE 
  • Generator connector or terminals malfunction
  • PCM connector or terminals malfunction
  • Short to power supply in wiring harness between generator terminal D and PCM terminal 2AA
  • Generator malfunction
  • PCM malfunction
G07864559
DIAGNOSTIC PROCEDURE

STEP INSPECTION ACTION
1 VERIFY RELATED REPAIR INFORMATION AVAILABILITY 
  • Verify related Service Bulletins and/or on-line repair information availability.
  • Is any related repair information available?
Yes Perform repair or diagnosis according to the available repair information.
  • If the vehicle is not repaired, go to the next step.
No Go to the next step.
2 INSPECT GENERATOR CONNECTOR CONDITION 
  • Switch the ignition to off.
  • Disconnect the generator connector.
  • Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
  • Is there any malfunction?
Yes Repair or replace the terminal and/or connector, then go to Step 6.
No Go to the next step.
3 INSPECT PCM CONNECTOR CONDITION 
  • Disconnect the PCM connector.
  • Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
  • Is there any malfunction?
Yes Repair or replace the terminal and/or connector, then go to Step 6.
No Go to the next step.
4 INSPECT GENERATOR CONTROL CIRCUIT FOR SHORT TO POWER SUPPLY 
  • Generator and PCM connectors are disconnected.
  • Switch the ignition to ON (engine off).
  • Measure the voltage between generator terminal D (wiring harness-side) and body ground.
  • Is there any voltage?
Yes Repair or replace the wiring harness for a possible short to power supply, then go to Step 6.
No Go to the next step.
5 INSPECT GENERATOR 
Yes Repair or replace the malfunctioning part according to the inspection results, then go to the next step.
(See GENERATOR DISASSEMBLY/ASSEMBLY [LF, L5] ).
No Go to the next step.
6 VERIFY DTC TROUBLESHOOTING COMPLETED 
  • Make sure to reconnect all disconnected connectors.
  • Clear the DTC from the PCM memory using the M-MDS.

    (See AFTER REPAIR PROCEDURE ).

  • Perform the KOER self test.

    (See KOEO/KOER SELF TEST ).

  • Is the same DTC present?
Yes Repeat the inspection from Step 1.

Go to the next step.
No Go to the next step.
7 VERIFY AFTER REPAIR PROCEDURE 
Yes Go to the applicable DTC inspection.
(See DTC TABLE ).
No DTC troubleshooting completed.