FixVault

Generator Removal/Installation: Notes

WARNING:
  • Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.
  • When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.
NOTE:
  • The i-ELOOP caution label is adhered to the position shown in the figure below on vehicles with i-ELOOP. When determining if a vehicle in for servicing is equipped with i-ELOOP, refer to the i-ELOOP section. (See GENERATOR REMOVAL/INSTALLATION [I-ELOOP] .)
Fig 1: Identifying I-ELOOP Caution Label To Position
G10985512Courtesy of MAZDA MOTORS CORP.
  1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  2. Remove the front under cover No. 2. (See FRONT UNDER COVER NO. 2 REMOVAL/INSTALLATION .)
  3. Remove the generator drive belt. (See DRIVE BELT REMOVAL/INSTALLATION .)
  4. Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way. (See A/C COMPRESSOR REMOVAL/INSTALLATION .)
  5. Remove in the order indicated in the table.
  6. Install in the reverse order of removal.
    Fig 2: Generator Components With Torque Specification
    G10985513Courtesy of MAZDA MOTORS CORP.
    COMPONENT DESCRIPTION

    1 Drive belt auto tensioner
    (See Drive Belt Auto Tensioner Installation Note .)
    2 Terminal B cable
    3 Generator connector
    4 Generator
    (See Generator Removal Note .)
    (See Generator Installation Note .)