FixVault

Fuel-Filler Pipe Removal/Installation: Notes

WARNING:
  • Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "FUEL LINE SAFETY PROCEDURE " to prevent the fuel from spraying.
    • Fuel may cause irritation if it comes in contact with skin and eyes.
    • If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
  • A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.
CAUTION:
  • Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
  1. Level the vehicle.
  2. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.5 (VIN M)] .)
  3. Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G 2.5 (VIN M)] .)
  4. Open the fuel-filler lid.
  5. Remove in the order indicated in the table.
  6. Install in the reverse order of removal.
  7. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.5 (VIN M)] .)
    Fig 1: Fuel-Filler Pipe Components With Torque Specification
    G12230285Courtesy of MAZDA MOTORS CORP.
    COMPONENT DESCRIPTION

    1 Fuel-filler cap
    2 Dust cover
    (See Dust Cover Removal Note .)
    3 Joint hose
    (See Joint Hose Removal Note .)
    (See Joint Hose Installation Note .)
    4 Quick release connector
    (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION .)
    5 Fuel-filler pipe
    (See Fuel-filler Pipe Removal Note .)
    6 Fuel-filler pipe protector