FixVault

Connection Procedure Using Soldering

CAUTION:
  • Perform "Connection Procedure Using Crimp Terminal" for aluminum wiring connection.
  1. Line up the cores of the wiring harnesses to be connected as shown in the figure.
    G14574562Courtesy of MAZDA MOTORS CORP.
  2. Twist together both of the cores.
    G14574563Courtesy of MAZDA MOTORS CORP.
  3. Apply solder to the twisted core area.
    G14574564Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Soldering for a long period of time could affect the surrounding electrical circuit. Apply soldering for an extremely short period of time.
  4. Set the heat-shrinkable tubing to the soldered area and shrink the heat-shrinkable tubing at a temperature of approx. 100°C {212°F} using a drier until the plastic melts on both ends.
    G14574565Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Completely shrink the heat-shrinkable tubing to the wiring harness leaving no gaps.
    • Perform the work being careful not to melt the insulation of the wiring harness due to excessive heat.